Horizon Fitness BOOK BINDER BQ-470 Manuals

Manuals and User Guides for Horizon Fitness BOOK BINDER BQ-470. We have 1 Horizon Fitness BOOK BINDER BQ-470 manual available for free PDF download: Important Information Manual

Horizon Fitness BOOK BINDER BQ-470 Important Information Manual (246 pages)

Brand: Horizon Fitness | Category: Commercial Food Equipment | Size: 31.98 MB

Safety Precautions
2
Table of Contents
6
Machine Description
11
Automatic and Manual Settings
11
Machine Parts and Functions
12
Overall Machine
12
Book Block Feed Section
13
Milling Section
14
Side Gluing Section
15
Spine Gluing Section
16
Nipping Section
18
Cover Feed Section
19
Delivery Section
20
Stacker
21
Screen Functions
22
Setup Screen
22
Bookbinding Screens
26
Memory Screens
33
Information Screens
35
Error Screen
41
Checks before Operating
43
Turning on the Power Switch
43
Checking the Emergency Stop Function
44
Checking the Glue Collection Tray
46
Operating Procedures
47
Overview of Operating Procedures
47
Doing the Changeover
50
Replacing the Tank Unit
50
Changing the EVA Glue after Using the PUR Glue
54
Job Setup Using the Screens
56
Manual Setup Procedures
61
With Cover Scoring
61
Without Cover Scoring
62
Setting the Stacker
63
If the Side Glue Setting Has Been Changed from on to off
64
If the Side Glue Setting Has Been Changed from off to on
64
Setting the Covers
65
Test Binding
67
Starting Bookbinding
69
Saving, Loading and Deleting Jobs
71
Saving Jobs
71
Loading Jobs
72
Deleting Jobs
74
Adjusting the Milling Depth
75
Adjusting the Scoring Position
77
Adjusting the Scoring Depth and Angle
78
Adjusting the Glue Amount for the Side Glue Rollers
79
Adjusting the Nipper Height
80
Adjusting the Nipper Angle
81
Adjusting the Cover Angle
82
Adjusting the Blower Air
83
Adjusting the Double Feed Stop Pad Height
84
Adjusting the Cover Table Height
85
Setting for the PUR Glue
86
Changing the PUR Glue after Using the EVA Glue
86
Setting for the PUR Glue
88
Adding the Glue
90
Setting the Glue Tank Temperatures
91
Adjusting the Scraper Roller Height
92
Rotating the Carriage Clamp Using the Handwheel
94
Installing the Cover Lifting Guide
96
Opening the Carriage Clamp Using the Handwheel
97
Attaching the Cover Edge Lifting Guide
98
Removing the Jammed Cover Sheets Using the Handwheel
99
Troubleshooting
101
If an Icon Appears on the Error Screen
101
If an Error Icon Is Displayed
101
If an Alarm Icon Appears
102
If a System Error Occurs
103
Glue-Related Problems
109
If Stringy Glue Sticks to the Nipper
109
If Lumps of Glue Stick to the Nipper
109
Side Glue Is Not Applied
109
Spine Glue Is Not Applied
110
Too Much Side Glue Is Applied
111
Too Much Spine Glue Is Applied
111
Spine Glue Is Protruding at the Sides
112
Spine Glue Is Not Applied to the Book Block Edges
112
Spine Glue Is Only Partially Applied to the Book Blocks
113
The Glue Does Not Heat up
113
Spine Glue Thickness Is too Thin
113
Spine Glue Is Not Applied to a few Sheets on the both Sides of the Book Blocks
114
Spine-Related Problems
115
The Spines on the Covers Are Dented
115
One Side of the Spine Is Dented
115
Thick Books - Spines Are Creased
115
The Corners of the Spines Are too Sharp
116
The Corners of the Spines Are too Round
117
The Corners Are Formed Differently at the Top and Bottom
118
The Spines Are Not Formed Neatly
118
The Spines Break When the Books Are Opened
119
Cover-Related Problems
120
The Covers Are Skewed Diagonally from the Book Blocks
120
The Covers Move in the Fore-Edge Direction on the Book Blocks
120
The Covers Move in the Top/Bottom Direction on the Book Blocks
121
There Are Variations in the Cover Adhesion Position
121
The Covers Do Not Stick to the Spines
122
The Covers Are Bent in the Stacker
122
The Covers Do Not Stick to the Side Glue
123
The Cover after Nipping Hits the Fed Cover
123
Wrinkle-Related Problems
124
The Spines Are Wrinkled
124
The Spines Are Scratched or Marked
125
The Sheet of Book Block Is Torn or Wrinkled
125
Scoring-Related Problems
126
The Covers Are Cut During Scoring
126
No Scoring
126
The Scores Shift out of Position
126
The Covers Are Scored Diagonally
127
The Cover Stops at the Scoring Section
128
Problems with the Main Part of the Machine
129
Covers Misfeeding
129
Cover Misfeeding Sensed Incorrectly
130
Covers Double-Feeding
130
Cover Double-Feeding Sensed Incorrectly
131
Thick Books Are Not Delivered Smoothly
132
Thin Books Are Not Delivered Smoothly
132
The Tank Temperature Does Not Rise
133
The Books Do Not Drop Easily
133
Scattered Trim
134
The Carriage Clamp Slows or Stops During Milling
135
A Loud Noise Is Heard When the Level Plate Returns
135
Some Parts Do Not Move
136
No Power
136
The Bound Books Jam in the Stacker
136
If a Cover Sheet or Book Block Jams
137
If a Cover Sheet Has Jammed
137
If the Book Block Has Jammed in Millimg Mechanism
139
If the Book Block Has Jammed in the Level Plate Section
141
If the Book Block Has Jammed in the Delivery Section
142
Maintenance
143
Regular Maintenance
143
Cleaning the Nipper Section
144
Cleaning the Milling Section
145
Cleaning the Delivery Section Conveyor
146
Cleaning and Replacing the Filter Bag
147
Cleaning the Cover Sheet Sensor
148
Cleaning the Book Block Sensor
150
Cleaning the Book Deliver Confirmation Sensor
151
Cleaning the PUR Tank
152
Replacing the Support Plate
158
Replacing the Milling Cutter
159
Replacing the PUR Chip Cutter
165
Replacing the EVA Notching Cutters
167
Replacing the Glue
171
Replacing the EVA Spine Glue
171
Replacing the Side Glue
174
What to Do if the Glue Has Overflowed
176
Replacing the Double Feed Stop Pads
177
Resetting the Circuit Breakers
178
Lubrication
180
Melt Tank Chains
180
Carriage Clamp Rails
181
Level Plate Slide Rails
183
Upper and Lower Nipper Shafts
184
Replacing the Thermal Fuses
185
Replacing the Upper Scoring Rollers
187
Cleaning and Replacing the Air Filter
189
Cleaning the Duct
190
Replacing the Milling Brushes
191
Cleaning the Cover Sheet Waiting Position Sensor
194
Cleaning the Cover Transport Belts
195
Teflon Recoating for PUR Glue Tank
196
Optional Devices
197
Weekly Timer
197
Operation Procedure
197
Installation Procedure
200
Installation Procedure
204
Flap Cover Sheet FLP-470
209
Extra Table ET-470
212
Bundled Items
212
Installation Procedure
212
Wire Brush WBC-470
215
Installation
217
Moving the Main Part of the Machine
217
Installing the Main Part of the Machine
220
Attaching the Stacker
224
Wiring Connections
225
Installing the Smoke Extractor
226
Setting up for Optional Devices
227
Appendix
229
Specifications
229
Accessories
230
Accessories for BQ-470
230
Accessories for MU-470EVA
236
Accessories for MU-470PUR
237
Consumables
239
Options
241
Periodic Replacing Parts for PUR
243
Commissioning and Dismantling
245

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