Suzuki RA410 Manual page 524

A: Oil groove (Align with B)
B: Punch mark (Shows oil hole)
C: Caulking
1, "A", (a)
3
A: Pin slit (Face outward)
(a) (a)
2
(a)
(a)
(a)
(a)
19) Caulk nut at C with caulking tool and hammer.
20) Install synchronizer ring.
21) Fit 5th gear shift fork (1) to sleeve & hub assembly (2) and
22) Drive in spring pin facing its slit A outward.
23) Install steel ball, tighten shift fork plug (1) applied with thread
24) Fit hub plate (2) and fix it with circlip.
25) Install circlip (3) to the end of 5th & reverse gear shift guide
2
26) Clean mating surface of both left case (1) and side cover (2),
1
(a)
(a)
install them into input shaft, shift shaft and shift guide shaft at
once aligning hub oil groove A with shaft mark B.
NOTE:
Long boss of hub faces inward (gear side).
lock cement.
"A": Thread lock cement 99000-32110
Tightening Torque
(a): 9 N·m (0.9 kg-m, 6.5 lb-ft)
shaft.
Make sure circlip is installed in shaft groove securely.
CAUTION:
Coat shift fork plug with thread lock cement reason-
ably. If it is done to much, excess may interfere in ball
movement and cause hard shift to 5th speed.
coat mating surface with sealant evenly, mate it with left case
and then tighten with 8 bolts.
"B": Sealant 99000-31110
Tightening Torque
(a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
MANUAL TRANSMISSION 7A-31