Suzuki RA410 Manual page 521

Table of Contents

Advertisement

7A-28 MANUAL TRANSMISSION
4, (c), "B"
5, (a)
6
3
4
2
3, (b)
"A"
1
5, (a)
6
2
1
4
1
5) Clean mating surfaces of both right case (1) and left case (2),
coat mating surface of left case with sealant evenly then mate
it with right case.
"A": Sealant 99000-31110
6) Tighten case bolts (3) from outside to specified torque.
Tightening Torque
(b): 19 N·m (1.9 kg-m, 14.0 lb-ft)
7) Install reverse shaft bolt (4) applied with thread lock cement
with aluminum washer and tighten it.
"B": Thread lock cement 99000-32110
Tightening Torque
(c): 23 N·m (2.3 kg-m, 17.0 lb-ft)
8) Install another 5 case bolts from clutch housing side and tight-
en them to specification.
If vinyl tape has not been removed, remove it from input shaft.
9) Check locating spring for deterioration and replace with new
one as necessary.
Locating spring free
length
5th & reverse (1)
(Pink painted)
High speed (2)
Low speed (3)
10) Install steel ball (4) and locating spring for respective gear shift
shaft and tighten with gear shift locating bolt (5) and washer
(6).
Tightening Torque
(a): 13 N·m (1.3 kg-m, 9.5 lb-ft)
11) To seat countershaft L bearing cup (1) to bearing cone, tap cup
using special tool and plastic hammer.
Special Tool
(A): 09913-84510
Service
Standard
Limit
33.8 mm
32.7 mm
(1.331 in.)
(1.280 in.)
40.1 mm
39.0 mm
(1.580 in.)
(1.484 in.)

Hide quick links:

Advertisement

Table of Contents
loading

Table of Contents