3B-10 MANUAL RACK AND PINION
ASSEMBLY
Install in reverse order of disassembly, noting the following points.
Install pinion bearing oil seal to pinion bearing plug (1) with spe-
cial tool.
Special Tool
(A): 09925-98210
Apply grease to oil seal lip.
Grease: SUZUKI SUPER GREASE E (99000-25050)
Apply grease to rollers of pinion bearing (1).
Press-fit pinion bearing into gear case with special tool.
(B)
After press-fitting, make sure that bearing rollers are installed
properly.
Special Tool
(B): 09943-88211
Apply grease to entire teeth surface of rack and its periphery.
Grease: SUZUKI SUPER GREASE E (99000-25050)
Slide rack into steering gear case in the direction as shown.
CAUTION:
Inside of steering rack bushing is coated with special
coating. As it is damageable, be very careful not to cause
damage to it when inserting rack into steering gear case.