Suzuki RA410 Manual page 523

7A-30 MANUAL TRANSMISSION
3
Short Long
side C side
4
3
A = B
C: Short side (Inward)
D: Long boss (Inward)
E: Key way
F: Chamfered spline (Inward)
Clutch
side
A: Machined boss
(Inside)
B: No machining
(Outside)
1
2
3
1
1, (a)
1. Input shaft 5th gear
2. Counter shaft nut
(2)
(3)
15) Assemble 5th speed synchronizer sleeve (1) and hub (2) with
keys (3) and springs (4).
NOTE:
Short side C in keys, long boss D in hub and chamfered
spline F in sleeve should face inward (5th gear side).
16) Install 5th gear to counter shaft (1) facing machined boss A in-
ward.
17) Apply oil to 5th gear bearing and set bearing.
18) Install counter shaft nut as follows:
a. Shift low speed gear shift shaft (2) to 1st gear position and
high speed gear shift shaft (3) to 3rd gear position.
b. Tighten nut with above double engagement and return shift
shafts to natural position.
Tightening Torque
(a): 70 N·m (7.0 kg-m, 51.0 lb-ft)