Clearance Inspection - Honda Civic Service Manual

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Clearance Inspection
NOTE: lf replacement is required, always replace the
synchro sleeve and hub as a set.
1. Measure the clearance between the countershaft
and lst gear.
Standard:
0.03 - 0.10 mm (0'(X)l - 0'qt4 in)
Sorvic. Limit: 0.22 mm (0.009 inl
2.
lf the clearance is more than the service limit, mea-
sure the thickness of 1st gear.
Standard:
30./tl - 30.'l'l mm
11.197 - 1.198 in)
Servics Limit 30.36 mm (1.195 in)
lf the thickness of 1st gear is less than the service
limit, replace lst gear with a new one.
lf the thickness of 1st gear is within the service
limit, replace the lsv2nd synchro hub with a new
one.
GAUGE
1ST GEAB
3.
Measure the clearance between 2nd and 3rd gears.
Standard:
0.04 - 0.12 mm (0.002 - 0.005 in)
Servico Limit: 0.2,1 mm 10.009 in)
4.
lf the clearance is more than the service limit, mea-
sure th€ thickness of the spacer collar'
stlndard:
32.G1 - 32'06 mm
{1.261 - 1.262 in}
S6rvica Limh: 32'01 mm (1'260 in)
SPACER
COLLAR
lf the thickness is less than lhe service limit, replace
the sDacer collar with a new one.
lf ths thickness is within the service limit, measure
the thickness of 2nd gear.
Standard:
31.91 - 31.96 mm
11.256 - 1.258 inl
Soryice Limit 31.85 mm (1.25,1inl
z4:_-
2I{D GEAF
/ l \ \ \ /
j'T
-
"b/
P-
1^'.-1r.--l
- - f
lf the thickness of 2nd gear is less than the ser-
vice limit, replace 2nd gear with a new one.
lf the thickness of 2nd gear is within the servace
limit, replace the lsv2nd synchro hub with a new
o n e ,
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