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Honda Civic 2002-2003 Manuals
Manuals and User Guides for Honda Civic 2002-2003. We have
1
Honda Civic 2002-2003 manual available for free PDF download: Service Manual
Honda Civic 2002-2003 Service Manual (1140 pages)
Brand:
Honda
| Category:
Automobile
| Size: 22.9 MB
Table of Contents
Contents
2
General Information
3
Table of Contents
3
Chassis and Paint Codes -2002 Model
4
Vehicle Identification Number
4
Engine Number
4
Transmission Number
4
General Information
4
Chassis and Paint Codes -2003 Model
5
Identification Number Locations
6
Warning/Caution Label Locations
7
Passenger's Compartment
7
Steering Wheel
7
Under-Hood Emission Control Label
9
Emission Group Identification
9
Engine and Evaporative Families
9
Lift and Support Points
10
Frame Hoist
10
Floor Jack
10
Safety Stands
10
Towing
11
Emergency Towing
11
Flat-Bed Equipment
11
Wheel Lift Equipment
11
Parts Marking Locations
12
Specifications
13
Standards and Service Limits
14
Engine Electrical
14
Engine Assembly
14
Engine Lubrication
17
Fuel and Emissions
18
Clutch
18
Manual Transmission and M/T Differential
19
Manual Transmission and Differential
20
Design Specifications
23
Dimensions
23
Weight (U.S.A.)
23
Starter
23
Clutch
23
Manual Transmission
23
Steering
24
Suspension
24
Wheel Alignment
24
Brakes
24
Tires
24
Air Conditioning
24
Electrical Ratings
25
Body Specifications
26
Maintenance
27
Lubricants and Fluids
28
Maintenance Schedule
30
Distance/Time for Normal Conditions
30
Distance/Time for Severe Conditions
32
Maintenance Item for Normal Conditions
34
Listed by Maintenance Item for Severe Conditions
35
Engine Electrical
37
Special Tools
37
Starting System Component Location Index
38
Starting System Circuit Diagram
39
Starter Circuit Troubleshooting
40
DID the Starter Crank the Engine?
40
Clutch Interlock Switch Test
41
Starter Solenoid Test
42
Starter Performance Test
43
Starter Replacement
44
Starting System
45
Starter Overhaul
45
Armature Inspection and Test
46
Commutator Diameter
46
Commutator Runout
46
Commutator Mica Depth
47
Starter Brush Inspection
48
Starter Brush Holder Test
48
Starter Field Winding Test
48
Brush Spring Inspection
48
Planetary Gear Inspection
49
Overrunning Clutch Inspection
49
Ignition System Component Location Index
50
Ignition System Circuit Diagram
51
Ignition Timing Inspection
52
Ignition Coil Removal/Installation
53
Spark Plug Inspection
54
Charging System Component Location Index
55
Charging System Circuit Diagram
56
Charging Circuit Troubleshooting
57
Charging System Indicator Test
57
Engine Wire Harness 6P Connector
57
Alternator and Regulator Circuit Test
58
Alternator Control System Test
59
Drive Belt Inspection
61
Drive Belt Replacement
61
Drive Belt Auto-Tensioner Inspection
62
Drive Belt Auto-Tensioner Replacement
63
Alternator Replacement
64
Alternator Overhaul
65
Special Tools Required
66
Rectifier Test
69
Alternator Brush Inspection
69
Rotor Slip Ring Test
69
Stator Test
70
Cruise Control Component Location Index
71
Cruise Control Circuit Diagram
72
Cruise Control Symptom Troubleshooting Index
73
Cruise Control Unit Input Test
75
Main Switch Test/Replacement
77
Set/Resume/Cancel Switch Test/Replacement
77
Cruise Control Actuator Test
78
Cruise Control Actuator/Cable Replacement
79
Actuator Cable Adjustment
80
Clutch Pedal Position Switch Test
80
Engine Mechanical
81
Engine Removal
82
Engine Installation
89
Cylinder Head Component Location Index
98
Engine Compression Inspection
101
VTEC Rocker Arms Test
102
VTC Actuator Inspection
103
Valve Clearance Adjustment
104
Crankshaft Pulley Removal and Installation
106
Cam Chain Removal
107
Cam Chain Installation
110
Auto-Tensioner Removal/Installation
114
Chain Case Oil Seal Installation
116
Cylinder Head Cover Removal
117
Cylinder Head Removal
118
VTC Actuator, Exhaust Camshaft Sprocket Replacement
119
Cylinder Head Bolts Loosening Sequence
119
Cylinder Head Inspection for Warpage
120
Rocker Arm Assembly Removal
121
Rocker Arms and Shafts Disassembly/Reassembly
122
Rocker Arms and Shafts Inspection
123
Camshaft Inspection
124
Valves, Springs, and Valve Seals Removal
126
Valve Inspection
127
Valve Stem-To-Guide Clearance Inspection
127
Valve Guide Replacement
128
Valve Seat Reconditioning
130
Valves, Springs, and Valve Seals Installation
132
Rocker Arm Assembly Installation
133
Cylinder Head Installation
134
Cylinder Head Cover Installation
136
Engine Block
140
Special Tools
140
Connecting Rod and Crankshaft End Play Inspection
143
Crankshaft Main Bearing Replacement
144
Main Bearing Clearance Inspection
144
Main Bearing Selection
145
Crankshaft Bore Code Location
145
Main Journal Code Location
145
Connecting Rod Bearing Replacement
146
Rod Bearing Clearance Inspection
146
Rod Bearing Selection
147
Connecting Rod Big End Bore Code Locations
147
Connecting Rod Journal Code Location
148
Oil Pan Removal
149
Crankshaft and Piston Removal
150
Crankshaft Inspection
152
Out-Ol-Round and Taper
152
Straightness
152
Block and Piston Inspection
153
Piston Diameter
153
Cylinder Bore Size
153
Cylinder Honing
155
Piston, Pin and Connecting Rod Replacement
156
Piston Ring Replacement
159
Piston Ring End-Gap
159
Top Ring Clearance
160
Second Ring Clearance
160
Piston Ring Dimensions
160
Piston Installation
161
If the Crankshaft Is Already Installed
161
If the Crankshaft Is Not Installed
161
Connecting Rod Bolt Inspection
162
Crankshaft Installation
162
Oil Pan Installation
165
Transmission End Crankshaft Seal Installation-In Car
166
Engine Lubrication
168
Special Tools
168
Component Location Index
169
Oil Pressure Switch Test
170
Engine Oil Replacement
171
Engine Oil Filter Replacement
172
Engine Oil Filter (3/4-Turn Type)
172
Oil Filter Feed Pipe Replacement
173
Oil Pump Overhaul Exploded View
174
Oil Pump Removal
175
Oil Pump Inspection
176
Inner Rotor-To-Outer Rotor Radial Clearance
176
Housing-To-Rotor Axial Clearance
176
Housing-To-Outer Rotor Radial Clearance
176
Balancer Shaft Inspection
177
Bearing Inner Diameter
178
NO.1 Journal Diameter
178
No.2 Journal Oil Clearance
179
Oil Pump Installation
180
Oil Pressure Switch Replacement
182
Intake Manifold and Exhaust System
184
Intake Manifold Removal and Installation
184
Exhaust Manifold Removal and Installation
189
Exhaust Pipe and Muffler Replacement
190
Engine Cooling
191
Cooling System Component Location Index
192
Radiator Cap Test
193
Fan Motor Test
194
Thermostat Test
194
Water Pump Inspection
195
Water Pump Replacement
195
Coolant Check
196
Coolant Replacement
196
Thermostat Replacement
198
Water Passage Installation
199
Water Outlet Installation
199
Radiator and Fan Replacement
200
Fan Controls Component Location Index
201
Fan Controls Symptom Troubleshooting Index
202
Circuit Diagram
203
Radiator Fan Circuit Troubleshooting
204
Radiator Fan Relay 4P Socket
204
Radiator Fan Switch Circuit Troubleshooting (Open)
206
Radiator Fan Switch Circuit Troubleshooting (Short)
206
Radiator Fan Switch Test
207
Radiator Fan Switch Replacement
207
Fuel and Emissions Systems
209
General Troubleshooting Information
210
Intermittent Failures
210
Opens and Shorts
210
How to Use the PGM Tester or a Scan Tool
210
How to Reset the ECM
211
How to End a Troubleshooting Session
211
How to Remove the ECM for Testing
211
How to Troubleshoot Circuits at the ECM
212
ECM Updating and Substitution for Testing
213
How to Update the ECM
213
How to Substitute the ECM
213
DTC Troubleshooting Index
214
Fuel and Emissions Systems Symptom Troubleshooting Index
217
Electronic Control System
219
Fail-Safe Function
219
Back-Up Function
219
Two Driving Cycle Detection Method
219
ECM Data
220
ECM Electrical Connections
222
ECM Inputs and Outputs at Connector a (31P)
226
ECM Inputs and Outputs at Connector a (31 P)
227
ECM Inputs and Outputs at Connector B (24P)
228
ECM Inputs and Outputs at Connector E (31P)
229
ECM Inputs and Outputs at Connector E (31 PI
230
Vacuum Hose Routing
231
PGM-FI System
233
Camshaft Position (CMP) Sensor B
233
Air Conditioning (Alc) Compressor Clutch Relay
233
Air Fuel Ratio (A/F) Sensor
233
Ignition Timing Control
234
Injector Timing and Duration
234
Intake Air Temperature (Lat) Sensor
234
Manifold Absolute Pressure (MAP) Sensor
234
Secondary Heated Oxygen Sensor (Secondary H02S1)
235
Starting Control
235
Throttle Position
235
Vehicle Speed Sensor
235
Vtec/Vtc
236
VTC System
237
Idle Control System
239
Fuel Supply System
239
Brake Pedal Position Switch
239
Electrical Power Steering (EPS) Senser
239
Intake Air System
240
Intake Air Bypass Control Thermal Valve
240
Throttle Body
240
Catalytic Converter System
241
Positive Crankcase Ventilation (PCV) System
241
Evaporative Emission (EVAP) Control System
242
EV AP Canister
242
EVAP Canister Purge Valve
242
Fuel Tank Pressure (FTP) Sensor
242
Idle Control System Diagram
243
Intake Air System Diagram
243
Evaporative Emission (EVAP) Control Diagram
244
ECM Circuit Diagram
245
How to Set Readiness Codes
253
Malfunction Indicator Lamp (MIL) Indication
253
Catalytic Converter Monitor and Readiness Code
253
Evaporative Emissions (EVAP) Control System Monitor and Readiness Code
254
Air Fuel Ratio (A/F) Sensor Monitor and Readiness Code
254
Misfire Monitor and Readiness Code
255
Fuel System Monitor and Readiness Code
255
Comprehensive Component Monitor and Readiness Code
255
OTC Troubleshooting
259
Ote P0107: MAP Sensor Circuit Low Voltage
259
Dte P0108: MAP Sensor Circuit High Voltage
260
OTC P1128: MAP Sensor Signal Lower than Expected
261
OTC P1129: MAP Sensor Signal Higher than Expected
261
Ote Pol12: IAT Sensor Circuit Low Voltage
262
OTC P0113: IAT Sensor Circuit High Voltage
263
DTC P0116: ECT Sensor Range/Performance Problem
264
DTC P0117: ECT Sensor Circuit Low Voltage
265
DTC P0118: ECT Sensor Circuit High Voltage
266
Sensor Circuit Low Voltage
267
Dtc
269
P0123: TP Sensor Circuit High Voltage
269
DTC P1121: TP Sensor Signal Lower than Expected
270
DTC P1122: TP Sensor Signal Higher than Expected
270
Cooling System Malfunction
271
A/F Sensor no Activity Detected
272
Secondary HO2S Circuit Low Voltage
272
DTC P0138: Secondary H02S (Sensor 2) Circuit High Voltage
273
Secondary H02S (Sensor 2) Slow Response
274
DTC P0141: Secondary H02S (Sensor 2) Heater Circuit Malfunction
275
Fuel System too Lean
277
Fuel System too Rich
277
Cylinder Misfire
279
Malfunction in Knock Sensor Circuit
284
CKP Sensor no Signal
285
CKP Sensor Intermittent Interruption
285
VSS Circuit Malfunction
287
ECM Power Source Circuit Unexpected Voltage
288
BARO Sensor Range/Perfomance Problem
290
BARO Sensor Circuit Low Voltage
290
BARO Sensor Circuit High Voltage
290
A/F Sensor Range/Performance Problem
291
A/F Sensor (Sensor 1) Slow Response
295
A/F Sensor (Sensor 1) Circuit Range/Performance Problem
295
NF Sensor (Sensor 1) Heater Circuit Malfunction
296
ELD Circuit Low Voltage
299
ELD Circuit High Voltage
300
Camshaft Position (CMP) Sensor B (TDC Sensor) no Signal
302
Malfunction in ECM Internal Circuit
303
MIL Circuit Troubleshooting
304
OLC Circuit Troubleshooting
316
Injector Replacement
318
A/F Sensor Replacement
320
Secondary H02S Replacement
320
ECT Sensor Replacement
321
CMP Sensor B (TOC Sensor) Replacement
321
IAT Sensor Replacement
322
Knock Sensor Replacement
322
CKP Sensor Replacement
323
VTEC/VTC Component Location Index
324
DTC Troubleshooting
325
VTC Oil Control Solenoid Valve Malfunction
325
Vlc System Malfunction
326
DTC P0340: CMP Sensor a no Signal
328
DTC P0344: CMP Sensor a Intermittent Interruption
328
VTC Phase Gap
329
VTEC System Malfunction
330
VTC Oil Control Solenoid Valve Removal/Test
334
CMP Sensor a Replacement
335
VTEC Solenoid Valve Removall Inspection
335
Idle Control System Component Location Index
336
Idle Control System Malfunction
337
IAC Valve Circuit Malfunction
338
A/C Signal Circuit Troubleshooting
340
Alternator FR Signal Circuit Troubleshooting
341
Electrical Power Steering (EPS) Signal Circuit Troubleshooting
342
Brake Pedal Position Switch Signal Circuit Troubleshooting
344
Idle Speed Inspection
345
ECM Idle Learn Procedure
346
Fuel Supply System Component Location Index
347
Fuel Pump Circuit Troubleshooting
348
Fuel Pressure Relieving
351
Fuel Pressure Test
352
Fuel Line Inspection
353
Fuel Line/Quick-Connect Fittings Precaution
355
Fuel Line/Quick-Connect Fittings Removal
356
Fuel Line/Quick-Connect Fittings Installation
357
Fuel Pressure Regulator Replacement
359
Fuel Filter Replacement
359
Fuel Pump/Fuel Gauge Sending Unit Replacement
360
Fuel Pulsation Damper Replacement
361
Fuel Tank Replacement
362
Fuel Gauge Sending Unit Test
363
Low Fuel Indicator Test
365
Intake Air System Component Location Index
366
Throttle Body Test
367
Intake Air Bypass Control Thermal Valve Test
368
Air Cleaner Replacement
369
Air Cleaner Element Replacement
369
Throttle Cable Adjustment
370
Throttle Cable Removal/Installation
371
Throttle Body Removal/Installation
372
Throttle Body Disassembly Ireassembly
373
Catalytic Converter System Troubleshooting
374
Catalytic System Efficiency below Threshold
374
PCV Air Leakage
375
PCV Valve Inspection and Test
376
PCV Valve Replacement
376
EVAP System Component Location Index
377
FTP Sensorrange/Performance Problem
378
FTP Sensor Circuit Low Voltage
379
FTP Sensor Circuit High Voltage
380
EVAP Control System Leakage
382
EVAP Canister Purge Valve Test
382
EVAP Bypass Solenoid Valve Test
383
EVAP Canister Vent Shut Valve Test
385
Vacuum Hoses and Connections Test
386
Canister System Leak Test
390
EVAP Two Way Valve Test
393
Fuel Tank Vapor Control Valve Test
394
EVAP Canister Replacement
396
Fuel Tank Vapor Control Valve Replacement
396
Transaxle
397
Clutch Component Location Index
400
Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch Adjustment
401
Clutch Master Cylinder Replacement
402
Slave Cylinder Replacement
404
Clutch Replacement
406
Pressure Plate and Clutch Disc Removal
406
Flywheel Inspection
408
Flywheel Replacement
408
Clutch Disc and Pressure Plate Installation
409
Release Bearing Replacement
410
Manual Transmission
411
Manual Transmission
412
Special Tools
412
Transmission Fluid Inspection and Replacement
413
Back-Up Light Switch Test
413
Transmission Removal
414
Transmission Installation
418
Transmission Disassembly
424
Exploded View-Clutch Housing
424
Reverse Shift Fork Clearance Inspection
429
Change Lever Clearance Inspection
429
Change Lever Assembly Disassembly/Reassembly
430
Shift Forks Clearance Inspection
431
Shift Forks Disassembly/Reassembly
432
Mainshaft Assembly Clearance Inspection
433
Mainshaft Disassembly
435
Mainshaft Inspection
436
Mainshaft Reassembly
438
Countershaft Assembly Clearance Inspection
441
Countershaft Disassembly
442
Countershaft Inspection
443
Countershaft Reassembly
444
Synchro Sleeve and Hub Inspection and Reassembly
449
Synchro Ring and Gear Inspection
449
Mainshaft Bearing and Oil Seal Replacement
451
Countershaft Bearing Replacement
452
Mainshaft Thrust Clearance Adjustment
453
Transmission Reassembly
456
Gearshift Mechanism Replacement
461
MIT Differential Component Location Index
462
Backlash Inspection
463
Final Driven Gear/Carrier Replacement
463
Carrier Bearings Replacement
464
Oil Seal Replacement
465
Differential Thrust Clearance Adjustment
466
Driveline/Axle
468
Drivelinel Axle
469
Driveshaft Inspection
470
Driveshafts Removal
470
Driveshafts Disassembly
472
Dynamic Damper Replacement
475
Driveshafts Reassembly
476
Inboard Joint Side
478
Driveshafts Installation
484
Intermediate Shaft Removal
486
Intermediate Shaft Disassembly
487
Intermediate Shaft Reassembly
489
Intermediate Shaft Installation
491
Steering
493
Steering
494
Special Tools
494
Steering Component Location Index
495
Steering Wheel Rotational Play Check
496
Power Assist Check
496
Steering Linkage and Gearbox Inspection
497
Steering Wheel Removal
498
Steering Wheel Disassembly/Reassembly
499
Steering Wheel Installation
500
Steering Column Removal and Installation
501
Steering Column Inspection
503
Steering Lock Replacement
504
Rack Guide Adjustment
505
Electrical Power Steering (EPS)
506
EPS Components
507
Component Location Index
508
EPS Indicator
509
Diagnostic Trouble Code (DTC)
509
Restriction on Power Assist Operation
509
General Troubleshooting Information
509
How to Troubleshoot EPS Otcs
510
Service Check Signal Circuit Method
510
How to Retrieve EPS Otcs
510
How to Clear EPS Otcs
511
Symptom Troubleshooting Index
514
EPS Control Unit Inputs and Outputs at Connector a (2P)
515
System Description
515
EPS Control Unit Inputs and Outputs at Connector C (20P)
516
EPS Components Circuit Diagram
517
Torque Sensor T(SIG
519
Torque Sensor VT3 and VT6
520
Torque Sensor Vcc1/Vcc2
522
Vehicle Speed Sensor Signal
524
Engine Speed Signal
524
EPS Control Unit Internal Circuit
526
Voltage for Motor
527
Motor Driven Current
529
EPS Indicator Circuit Troubleshooting
538
Motor Removal/Installation
540
Steering Gearbox Removal
542
Steering G Earbox Overhaul
546
Steering Gearbox Installation
554
EPS Control Unit Removal/Installation
558
Tie-Rod Ball Joint Boot Replacement
558
Suspension
559
Front and Rear Suspension
560
Front Suspension
561
Component Location Index
561
Wheel Alignment
562
Pre-Alignment Checks
562
Front Caster Inspection
562
Front Camber Inspection
563
Front Camber Adjustment
563
Rear Camber Inspection
564
Front Toe Inspection Adjustment
565
Rear Toe Inspection Adjustment
565
Wheel Bearing End Play Inspection
566
Turning Angle Inspection
566
Wheel Runout Inspection
567
Ball Joint Removal
568
Knuckle/Hub/Wheel Bearing Replacement
569
Front Suspension
569
Ball Joint Boot Replacement
574
Stabilizer Bar Replacement
575
Stabilizer Link Removal/Installation
576
Lower Arm Removal/Installation
577
Damper/Spring Replacement
578
Rear Suspension
584
Hub Bearing Unit Replacement
584
Knuckle Replacement
586
Stabilizer Bar Replacement
588
Stabilizer Link Removal/Installation
589
Upper Arm Removal/Installation
590
Trailing Arm Removal/Installation
591
Damper/Spring Replacement
592
Brakes
596
Conventional Brake Components
597
Special Tools
597
Conventional Brake Component Location Index
598
Brake System Inspection and Tests
599
Brake Pedal and Brake Pedal Position Switch Adjustment
601
Pedal Height
601
Pedal Free Play
601
Parking Brake Check and Adjustment
602
Brake System Bleeding
603
Brake System Indicator Circuit Diagram
604
Parking Brake Switch Test
605
Brake Fluid Level Switch Test
605
Front Brake Pads Inspection and Replacement
606
Front Brake Disc Inspection
608
Front Brake Caliper Overhaul
609
Master Cylinder Replacement
610
Master Cylinder Inspection
611
Brake Booster Push Rod Clearance Adjustment
611
Brake Booster Test
613
Brake Booster Replacement
614
Rear Brake Pads Inspection and Replacement
615
Rear Brake Disc Inspection
617
Rear Brake Caliper Overhaul
618
Brake Hoses and Lines Inspection
619
Brake Hose Replacement
620
Parking Brake Cable Replacement
621
Components
621
ABS Components
624
Component Location Index
624
ABS Indicator
625
General Troubleshooting Information
625
How to Troubleshoot ABS Dtcs
626
How to Clear ABS Dtcs
627
ABS Indicator Circuit Troubleshooting
629
Symptom Troubleshooting Index
629
ABS Control Unit Inputs and Outputs for 31P Connector
630
ABS Modulator
634
Wheel Sensors
635
DTC 11, 13, 15, 17: Wheel Sensor
639
DTC 12. 14. 16. 18: Wheel Sensor Pulse Signal
640
Continuous Operation
641
Solenoid
642
Motor Locked
642
DTC 52: Motor Stuck off
643
DTC 53: Motor Stuck on
644
DTC 54: Main Relay Stuck off
645
DTC 61: IG2 Voltage
645
ASS Indicator Circuit Troubleshooting
646
DTC 81: CPU (Central Processing Unit)
646
ABS Indicator Does Not Come on
646
ABS Indicator Does Not Go off
647
Brake System Indicator Circuit Troubleshooting
649
Brake System Indicator Does Not Come on
649
Brake System Indicator Does Not Go off
649
ASS Modulator-Control Unit Removal and Installation
651
ABS Modulator-Control Unit Removal and Installation
652
Wheel Sensor Inspection
653
Wheel Sensor Replacement
653
Body
654
Doors
656
Component Location Index
656
Door Panel Removal/Installation
658
Door Outer Handle Replacement
660
Door Latch Replacement
661
Door Glass and Regulator Replacement
663
Door Sash Trim Replacement
664
Door Glass Outer Weatherstrip Replacement
664
Door Weatherstrip Replacement
665
Door Glass Adjustment
665
Door Position Adjustment
666
Door Striker Adjustment
667
Mirrors
668
Component Location Index
668
Power Mirror Replacement
669
Mirror Holder Replacement
669
Rearview Mirror Replacement
670
Glass
671
Windshield Replacement
673
Rear Window Replacement
679
Quarter Glass Replacement
683
Moonroof
689
Moonroof Symptom Troubleshooting Index
690
Glass Height Adjustment
691
Glass Replacement
691
Wind Deflector Replacement
692
Drain Channel Replacement
693
Sunshade Replacement
694
Motor Replacement
695
Frame and Drain Tube Replacement
696
Drain Channel Slider and Cable Assembly Replacement
698
Limit Switch Adjustment
700
Fully Closed Position Adjustment
700
Auto-Stop Position Adjustment
701
Closing Force and Opening Drag Check
702
Interior Trim
703
Trim Removal/Installation-Door Area
704
Trim Removal/Installation -Rear Side Area
705
Trim Removal/Installation -Cargo Floor Area
706
Trim Removal/Installation-Hatch Area
707
Headliner Removal/Installation
708
Carpet Replacement
709
Consoles, Front and Rear
709
Console, Front and Rear Removal/Installation
711
Front Console Disassembly/Reassembly
712
Instrument Panel Removal/Installation
713
Driver's Dashboard Lower Cover Removal/Installation
713
Driver's Dashboard under Cover Removal/Installation
714
Driver's Pocket Removal/Installation
714
Shift Lever Trim Removal/Installation
715
Dashboard Center Panel Removal/Installation
716
Passenger's Dashboard Lower Cover Removal/Installation
717
Glove Box Removal/Installation
717
Dashboard Side Vent Removal/Installation
718
Beverage Holder Removal/Installation
718
Driver's Tray Removal/Installation
719
Passenger's Tray Removal/Installation
719
Dashboard Removal/Installation
720
Driver's Side
721
Middle Portion
721
Passenger's Side
721
Steering Hanger Beam Replacement
722
Seats
724
Front Seat Removal/Installation
725
Front Seat Disassembly/Reassembly-Driver's
727
Front Seat Disassembly/Reassembly-Passenger's
728
Front Seat Cover Replacement
729
Seat·back Cover
729
Seat Cushion Cover
732
Rear Seat Removal/Installation
734
Rear Seat-Back Latch Replacement
735
Rear Seat-Back Striker Replacement
735
Rear Seat-Back Cover Replacement
736
Rear Seat Cushion Cover Replacement
738
Front Bumper Removal/Installation
739
Rear Bumper Removal/Installation
740
Hood
741
Adjustment
741
Hood Seal Replacement
742
Hood Insulator Replacement
743
Hatch Adjustment
744
Hatch Support Strut Replacement
745
Hatch Weatherstrip Replacement
746
Fuel Fill Door Adjustment
747
Exterior Trim
748
Front Grille Replacement
748
Cowl Covers Replacement
749
A-Pillar Corner Trim Replacement
750
Roof Molding Replacement
751
Rear License Trim Replacement
752
Hatch Spoiler Replacement
753
Emblem Replacement
754
Front Inner Fender Replacement
756
Front Fender Fairing Replacement
757
Fenderwell
758
Fuel Pipe Protector Replacement
758
Rear Air Outlet Replacement
758
Openers Component Location Index
759
Hood Opener Cable Replacement
760
Fuel Fill Door Opener Cable Replacement
761
Hood Latch Replacement
762
Fuel Fill Door Opener Replacement
763
Hatch Handle Replacement
764
Hatch Latch Replacement
764
Hatch Lock Cylinder Replacement
765
Subframe Replacement
766
Frame Stiffener, Brace, and Gusset Replacement
767
Frame Stiffener, Brace, and Gusset Torque
767
Frame Repair Chart
768
Top View
768
Side View
770
HVAC (Heating, Ventilation, and Air Conditioning)
773
Heating and Air Conditioning
775
Replacement
775
Component Location Index
775
A/C Service Tips and Precautions
778
A/C Refrigerant Oil Replacement
778
How to Retrieve a DTC
780
General Troubleshooting Information
780
Symptom Troubleshooting Index
782
Heater Control Panel Inputs and Outputs
783
System Description
783
Heating and Air Conditioning Circuit Diagram
785
Heating and Air Conditioning DTC Troubleshooting
787
An Open in the Air MIX Control Motor Circuit
787
A Short in the Air MIX Control Motor Circuit
787
A Problem in the Air MIX Control Linkage, Door, or Motor
788
An Open or Short in the Mode Control Motor Circuit
789
A Problem in the Mode Control Linkage, Doors, or Motor
790
A Problem in the Blower Motor Circuit
791
An Open in the Evaporator Temperature Sensor Circuit
794
A Short in the Evaporator Temperature Sensor Circuit
795
Recirculation Control Motor Circuit Troubleshooting
796
Heater Control Power and Ground Circuits Troubleshooting
798
Condenser Fan Circuit Troubleshooting
799
Radiator and Condenser Fans Common Circuit Troubleshooting
800
Compressor Clutch Circuit Troubleshooting
801
A/C Pressure Switch Circuit Troubleshooting
803
Air MIX Control Motor
805
Air MIX Control Motor Replacement
805
Mode Control Motor Test
806
Mode Control Motor Replacement
806
Recirculation Control Motor Test
807
Recirculation Control Motor Replacement
807
Evaporator Temperature Sensor Replacement
808
Evaporator Temperature Sensor Test
808
Power Transistor Test
809
Heater Control Panel and Push Switch Assembly Removal and Installation
809
Dust and Pollen Filter Replacement
810
Blower Unit Removal and Installation
810
Blower Unit Components Replacement
812
Evaporator Core Replacement
813
Heater Unit/Core Replacement
814
Heater Valve Cable Adjustment
817
Compressor Replacement
818
Compressor Clutch Check
819
Compressor Clutch Overhaul
820
Compressor Thermal Protector Replacement
822
Compressor Relief Valve Replacement
822
Condenser Replacement
823
Refrigerant Recovery
824
System Evacuation
825
System Charging
826
Refrigerant Leak Test
827
A/C System Tests
828
Performance Test
829
Body Electrical
831
Tips and Precautions
834
Before Troubleshooting
834
Handling Connectors
834
Handling Wires and Harnesses
835
Testing and Repairs
836
Five-Step Troubleshooting
837
Wire Color Codes
837
Relay and Control Unit Locations
838
Engine Compartment
838
Dashboard
839
Door and Seat
843
Connectors and Harnesses
844
Connector Index
844
Battery Ground Cable
845
Engine Ground Cable
845
Starter Subharness
846
Engine Compartment Wire Harness (Right Branch)
849
Engine Compartment Wire Harness (Left Branch)
851
EPS Subharness
855
Dashboard Wire Harness a (Left Branch)
857
Dashboard Wire Harness a (Right Branch)
859
ECM Wire Harness
863
Floor Wire Harness (Front Side)
865
Roof Wire Harness
869
Hatch Wire Harness
870
Driver's Door Wire Harness
871
Passenger's Door Wire Harness
872
OPDS Unit Harness
873
A/C Wire Harness
874
Connector to Fuse/Relay Box Index
875
Under-Hood Fuse/Relay Box
875
Under-Dash Fuse/Relay Box
876
Power Distribution
877
Ground Distribution
879
Ground to Components Index
879
Battery
881
Battery Test
881
Power Relay Test
882
Five-Terminal Type
883
Ignition Switch
884
Gauges
885
Self-Diagnostic Procedure
887
Entering the Self-Diagnosis Function
887
The Beeper Drive Circuit Check
887
The Indicator Drive Circuit Check
887
The LCD Segment Check
888
The Gauge Drive Circuit Check
888
The Communication Line Check
888
Ending the Self-Diagnosis Function
888
Gauges Circuit Diagram
889
Gauge Bulb Replacement
894
Gauge Assembly Replacement
895
Coolant Temperature Gauge Troubleshooting
895
Vehicle Speed Signal Circuit Troubleshooting
896
VSS Replacement
898
Exterior Lights
899
Circuit Diagram - USA
902
Circuit Diagram - Canada
903
Wht
903
Circuit Diagram - Brake Lights
905
Circuit Diagram - Back-Up Lights
906
Daytime Running Lights Control Unit Input Test - Canada
907
Headlight Adjustment
909
Before Adjusting the Headlights
909
Headlight Replacement
910
Combination Light Switch Test/Replacement
911
Bulb Replacement
912
Front Turn Signal Light Parking Light
912
Taillight Replacement
913
High Mount Brake Light Replacement
913
License Plate Light Replacement
914
Side Marker Light Replacement
914
Brake Pedal Position Switch Test
915
Side Turn Signal Light Replacement
915
Turn Signal/Hazard Flasher
916
Blk
917
Turn Signal/Hazard Relay Input Test
918
Hazard Warning Switch Test
919
Entry Light Control System
920
Ignition Key Switch Test
922
Ignition Key Light Test
922
Control Unit Input Test
923
Blu
923
Interior Lights
925
Ceiling Light/Spotlights Test/Replacement
927
Rear Ceiling Light Test/Replacement
927
Cargo Area Light Test/Replacement
928
Hatch Latch Switch Test
928
Audio System
929
Audio Unit Removal/Installation
931
Audio Unit Connector Replacement
932
Speaker Replacement
933
Door Speaker
933
Tweeter
933
Rear
933
Roof Antenna Replacement
934
Rear Window Defogger
935
Function Test
937
Defogger Wire Repair
937
Noise Condenser Capacity Test
938
Moonroof Component Location Index
939
Grn
940
Moonroof Control Unit Input Test
941
Switch Test/Replacement
943
Motor Test
943
Limit Switch Test
944
Auto-Stop Switch Test
944
Power Mirrors Component Location Index
945
Red
946
Power Mirrors
947
Left Mirror
947
Right Mirror
947
Defogger (Canada)
947
Orn
947
Power Mirror Switch Test
948
Power Mirror Actuator Test
948
Power Mirror Actuator Replacement
949
Pnk
950
Horns
951
Horn Test/Replacement
953
Horn Switch Test
953
Power Windows Component Location Index
955
Power Windows
957
Master Switch Input Test
957
Master Switch Test
959
Driver's Window Switch:
959
Driver's Window Motor Test
960
Pulser Test
960
Passenger's Window Switch Input Test
961
Passenger's Window Switch Test
963
Passenger's Window Motor Test
963
Master Switch Replacement
964
Passenger's Window Switch Replacement
964
Wipers/Washers
965
Circuit Diagram - Windshield
967
Circuit Diagram - Rear Window
968
Rear Window Wiper Intermittent Control Unit Input Test
969
Wiper/Washer Switch Test/Replacement
971
Wiper Motor Test
974
Rear Window
974
Washer Motor Test
975
Washer Fluid Level Switch Test
975
Windshield Wiper Motor Replacement
976
Rear Window Wiper Motor Replacement
977
Washer Reservoir Replacement
977
Washer Tubes Replacement
978
Accessory Power Socket
980
Circuit Diagram
980
Accessory Power Socket Test/Replacement
980
Keyless/Power Door Lock System Component Location Index
981
Keyless Receiver Unit Input Test
984
Door Lock Actuator Test
989
Hatch Lock Actuator Test
990
Door Lock Knob Switch Test
991
Door Lock Switch Test
991
Transmitter Test
992
Transmitter Programming
992
Immobilizer System Component Location Index
993
Immobilizer System Circuit Diagram
995
Immobilizer Control Unit-Receiver Replacement
998
Multiplex Control System
999
System Descriptions
1002
Multiplex Communication
1002
Wake-Up and Sleep
1002
Fail-Safe
1002
Mode 1 Tset
1003
Multiplex Control Unit Input Test
1006
Restraints
1009
Restraints Special Tools
1010
Seat Belts Component Location Index
1011
Front Seat Belt Replacement
1012
Seat Belt Buckle
1014
Rear Seat Belt Replacement
1015
Center Belt and Seat Belt Buckles
1016
Retractor, Front and Rear
1017
Center Anchor Bolt Construction
1017
Retractor, Rear Center
1018
In-Vehicle
1018
Child Seat Tether Anchor Removal/Installation
1019
SRS Component Location Index
1020
Steering-Related Precautions
1021
Cable Reel Alignment
1021
Airbag Handling and Storage
1022
Wiring Precautions
1024
Precautions for Electrical Inspections
1024
Spring-Loaded Lock Connector
1025
Front Airbag Connectors
1025
Side Airbag Connector
1025
Backprobing Spring-Loaded Lock Connectors
1026
Seats with Side Airbags
1026
Disconnecting System Connectors
1027
Driver's Airbag
1028
Side Airbag
1028
Seat Belt Tensioner
1029
SRS Unit
1029
Seat Belt Buckle Tensioner
1029
Reading the DTC
1030
PGM Tester "SRS" Menu Method
1030
Example of DTC Indications
1032
Erasing the DTC Memory
1033
Troubleshooting Intermittent Failures
1033
Initializing the OPDS (Occupant Position Detection System) Unit
1034
SRS Components
1038
Airbags
1038
Side Airbags
1038
Seat Belt and Seat Belt Buckle Tensioners
1038
SRS Operation
1039
Driver's and Front Passenger's Airbag(S)
1039
Open in Driver's Airbag Inflator
1043
Increased Resistance in Driver's Airbag Inflator
1043
Short to Ground in Driver's Airbag Inflator
1047
Short to Power in Front Passenger's Airbag Inflator
1052
Faulty Driver's Seat Belt Buckle Switch
1078
Faulty Front Passenger's Seat Belt Buckle Switch
1081
Component Replacement/Inspection after Deployment
1119
Driver's Airbag Replacement
1120
Front Passenger's Airbag Replacement
1121
Side Airbag Replacement
1122
Airbag Disposal
1123
Deploying Components out of the Vehicle
1125
Deployment Tool Check
1125
Disposal of Damaged Components
1125
Cable Reel Replacement
1126
SRS Unit Replacement
1129
Side Impact Sensor Replacement
1130
OPDS Unit Replacement
1131
Front Impact Sensor Replacement
1132
Service Manual Index
1133
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