Removal/Lnspection/Lnstallation - Honda Civic Service Manual

1996-2000
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4 .
Removal/lnspection/lnstallation
2 .
3.
1 .
5 .
6.
1 .
8 .
D r a i n t h e e n g i n e o i l .
Turn the crankshaft and align the white groove on
the crankshaft pulley with the pointer on the lower
cover.
Remove the cylinder head cover and upper cover'
Remove the power steering pump belt, air condi-
tioner beit and the alternator belt
Remove the crankshaft pulley and remove the lower
cover.
Remove the timing belt.
Remove the drive pulley.
Remove the oil pan and oil screen.
O.RING
Replace
OOWEL PIN
OIL SCREEN
9.
Remove the oil PumP.
! ' a
1 0 . R e m o v e t h e s c r e w s f r o m t h e p u m p h o u s i n g , t h e n
separate the housing and cover'
Check the inner-to-outer rotor radial clearance on
the pump rotor. lf the inner-to outer rotor clearance
e x c e e d s t h e s e r v i c e l i m i t , r e p l a c e t h e i n n e r a n d
outer rotors.
lnner Rotor-to-Outer Rotor Radial Clearance
Standard {New}: 815A2 engine 0.04 - 0.16 mm
(0 002 - 0'006 in)
D16Y5, D16Y7, D16Y8 engines
0.02 - 0.14 mm 10.001 - 0.006 in)
Service Limit:
0.20 mm (0 008 inl
OUTER ROTOR
INNER ROTOR
Check the housing-to-rotor axial clearance on the
pump rotor. lf the housing-to rotor axial clearance
exceeds the service limit, replace the set of inner
and outer rotors and/or the pump housing
Housing-to-Rotor Axial Clearance
Standard (N€w): 816A2 engine 0.02 - 0.07 mm
(0.001 - 0.003 inl
D16Y5, D16Y7, D16Y8 engines
0.03 - 0.08 mm (0.001 - 0.003 inl
S€rvice Limit:
0.15 mm 10.006 in)
1 1 .
' t 2 .
(cont'd)
8 - 1 3

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