Honda Civic Service Manual page 63

U n i t o f l e n g t h : m m l i n )
STANDARD {NEW)
SERVICE LIMIT
MEASUREMENT
Differential
Dtri"*"t"|p'.b"
gear
S"t rrg-t" b""il"s
P i n i o n s h a f t c o n t a c t a r e a L D .
C a r r i e r - t o p i n i o n c l e a r a n c e
D r i v e s h a f t c o n t a c t a r e a l . D .
C a r r i e r t o d r i v e s h a f t c l e a r a n c e
B a c k l a s h
L D .
P i n i o n g e a r t o - p i n i o n s h a f l c l e a r a n c e
) u t e r r a c e c l e a r a n c e
1 8 . 0 1 0 1 8 . 0 2 8 ' 0 . 7 0 9 1
- 0 . 7 0 9 8 )
0.023 0.057 (0.0009 - 0.0022) 0.1 (0 004)
26.025 - 26.045 (.0246
1 0254\
0.045 0.086 (0.0018 - 0.0034)
0.12(0.005)
0 0 5 - 0 . 1 5 i 0 0 0 2 0 . 0 0 6 )
1 8 0 4 2 1 8 . 0 6 6 { 0 . 7 1 0 3 0 . 7 " l 3 )
0.055 - 0.095 (0.0022 - 0.0037)
0.15 {0.006)
0 0.15 (0 - 0.006)
Adjlrst
MEASUBEMENT
Wire Dia
O.D.
Free Length
I
No. of Coils
S p r i n g s
PH regulator valve spring
1 2 (0 047)
PH control valve spring
1 7 {0.067)
PL regulator valve spring
0 9 (0.035)
PH'PL control valve spring
1 0 (0 039)
c r u t l h r e d u c ' n s v d r v e s p n n s
] : 1 9 9 ] : l
LLbrication valve spring
I b (u ubJr
Shitt valve spring
1 4 (0.055)
Shift control valve spring
1 0 (0.039)
Stan clutch control valve spring
0.4 (0 016)
Pitot regulator valve spring
0.6 (0 024)
Start clutch valve accumulator spring
1 2 \0 O47)
Reverse control valve spring
1 2 (0.047)
Shift inhibitor valve spring
1 3 (0 051)
9.0 {0.354)
13.4 (0.528)
1 . 2 l O . 2 A 3 \
10.0 (0.394)
1 6 . 8 ( 0 . 6 6 1 )
13.4 (0.528)
8.2 (0.323)
1 .4 t0.2911
4 . 1 ( 0 . 1 6 1 )
5.7 t0.224)
8.3 {0.327)
9.4 (0.370)
1 3 . 2 ( 0 . 5 2 0 )
2 6 . 7 ( 1 . 0 5 1 )
3 9 . 4 ( 1 . 5 5 1 )
1 4 . 6 ( 0 . 5 7 5 )
3 1 . 4 ( 1 . 2 3 6 )
44.4 \1.14al
5 1 . 6 ( 2 . 0 3 1 )
3 4 . 1 ( 1 . 3 4 3 )
1 9 . 3 ( 0 . 7 6 0 )
1 2 . 1 ( 0 . 4 7 6 )
9 . 5 ( 0 . 3 7 4 )
2 9 . 8 ( 1 . 1 7 3 )
3 1 . 4 ( 1 . 2 3 6 )
4 8 . 3 ( 1 . 9 0 2 )
r 0 . 0
8 . 1
1 . 2
8 . 6
8.0
1 3 . 0
1 . 5
6 . 8
5 . 0
12.3
1 1 . 0
1 0 . 6
Section 14
Steering
Section 17
M / S : [ , 4 a n u a l s t e e r i n g , P / S l P o w e r s t e e r i n g
* : W h e n u s i n g a n e ; b e t t , a d j u s t d e l l e c t i o n o r t e n s i o n t o n e w v a l u e s . R u n t h e e n g i n e f o r 5 m i n u t e s t h e n t u r n i t o f f -
R e a d j u s t t h e d e f l e c t i o n o r t e n s i o n t o u s e d b e l t v a l u e s .
cw
MEASUREMENT
STANDARD {NEWI
S t e e r i n g w h e e l P l a y a t s t e e r i n g w h e e l c i r c u m f e r e n c e
S t a r t i n g l o a d a t s t e e r i n g w h e e l c i r c u m f e r e n c e
N ( k s f , l b f )
M a n u a l s t e e r i n g
P o w e r s t e e r i n g
E n g i n e r u n n i n g
0 - 1 0 ( 0 0 . 4 )
1 5 ( 1 . 5 , 3 . 3 )
2 9 ( 3 . 0 , 6 . 6 )
Gearbox
Angle of rack guide screw loosened M/S
from locked position
P/S
Preload at pinion gear shaft N m (kglcm, lbfin) M/S
2 0 ! 5 "
2 0 ' M a x
0 . 5 - 1 . 7 ( 5 - 1 7 , 4 . 3 - 1 4 . 8 i
0 . 6 1 . 2 ( 6 - 1 2 , 5 . 2 0 - 1 0 . 4 2 )
P u m p p r e s s u r e w i t h v a l v e c l o s e d
( o i l t e m p . / s p e e d : 4 0 ' C ( 1 0 5 " F ) m i n . / i d l e
D o n o t r u n f o r m o r e t h a n 5 s e c o n d s ) .
k P a ( k g t c m ? , p s i )
6,400 - 7,400 {65 - 75, 920 - 1,070)
P o w e r s t e e r i n g
f l u i d
Recommended power steering fluid
Fluid capacity | {US qt, lmp q0
Reservoir
HONDA Power Steering Fluid
0.85 (0.90,0.75) at disassembly
0 . 4 { 0 . 4 2 . 0 . 3 5 }
7.5 11.0 {0.30 - 0.43)with used belt
5.0 7.0 (0.20 0.28) with new belt
10.5 - 14.0 10.41 - 0.55) with used belt
7.5 10.010.30 0.39) with new belt
390 540 {40 55,88
'120) wrth used bek
340 - 490 (35 - 50, 77 - 110) with used belt
740 880 (75 - 90, 170 - 200) with new belt
6 4 0 7 8 0 ( 6 5 - 8 0 , 1 4 3 - 1 7 6 ) w i t h n e w b e l t
Power steering
belt*
Deflection with 98 N (10 kgf,22 lbf)
between pulleys '99 modell 81642 Engine Type only
'96 '99 models: Other Engine TYPes
r o n . i o n f f i
N (kgf, lbf) '99 model:
81642 Engine Tvpe only
'96 -'99 models: Other Engine TYPes
'99 modelr
81642 Engine TYPe onlY
'96 '99 models: Other Engine TYPes
3-17