Honda Civic Service Manual page 56

MEASUREMENT
STANDARD (NEW)
SERVICE LIMIT
Reverse idler gear
t.D.
Gear-to reverse gear shaft clearance
20.016 - 20.043 (0.7880 -0.7891)
0.036 - 0.084 {0.0014 - 0.0033)
20.09 (0.7909)
0.16 (0.006)
Synchro ring
Ring to-gear clearance (Ring pushed against gear)
0.73 - 1.18 (0.029 0.046)
0 . 4 ( 0 . 0 1 6 )
Double cone
Clearance (Ring pushed against gead
Outer synchro ring to gear
In ner synchro ring to-gear
Outer synchro ring-to-synchro cone
0.9s - 1.68 10.037 - 0.066)
0.5 - 1.0 (0.02 - 0.04)
0.5 1.0 (0.02 - 0.04)
0.6 (0.024)
0 . 3 { 0 . 0 1 )
0 . 3 ( 0 . 0 1 )
Shift fork
Fork {inger thickness
Fork-to synchro sleeve clearance
7 . 4 - 7 . 6 ( 0 . 2 9 1 - 0 . 2 9 9 i
0.35 - 0.65 (0.015 0.026)
1.0 (0.04)
Beverse shift fork
Fork pawl groove width
Fork-to-reverse idler gear clearance
L-groove width
At 5th gear side
At reverse side
Fork'to-5th/reverse shift piece pin clearance
At 5th gear side
At reverse side
13.0 - 13.3 10.512 - 0.524)
0.5 - 1.0 (0.02 - 0.04)
7.4 t.1 10.29 -O.30)
7 .O5 - 7 .25 (0.21A - 0.2A5i'
0.4 0.9 (0.02 0.04)
0.05 0.45 (0.002 - 0.018)
1 € { 0 . 0 7 )
Shift piece
Shift piece-to-shift arm clearance
Groove width of shift arm contact area
Shilt'piece-to-shift fork shaft clearance
Width of shift lork contact area
0.1 - 0.3 (0.004 - 0.012)
8 . 1 - 8 . 2 ( 0 . 3 1 9 - 0 . 3 2 3 i
0.2 - 0.5 (0.008 0.020)
1 1.9 - 12.0 10.469 - 0.472)
0.6 (0.02)
0.8 (0.03)
S e l e c t a r m
Select arm-to-interlock clearance
Select arm to-shim clearance
0.05 - 0.20 (0.002 - 0.008)
0.01 - 0.2 10.0004 - 0.008)
0.45 (0.018)
Interlock Width of select arm contact area 9.9 - 10.0 (0.390 0.394)
Change piece
Change piece-to-shilt arm holder clearance
Groove width ot shitt arm holder contact area
Change piece-to select arm clearance
Groove width of select arm contact area
0.05 - 0.35 (0.002 - 0.014)
1 2 . 0 5 - 1 2 . 1 5 \ 0 . 4 7 4 - 0 . 4 7 a 1
0.05 - 0.25 (0.002 - 0.010)
12.05 - 12. t5 (0.474 - 0.478)
0.8 {0.03)
0.5 (0.02)
F i n a l d r i v e n g e a r Backlash 0.090 - 0.149 (0.0035 - 0.0059)
0.200 (0.008)
Differentialcarrier Pinion shatt bore diameter
Carrier to-pinion shaft clearance
Driveshaft bore diameter
Carrier-to driveshaft clearance
Carrier-to-int6rmediate
shatt clearance
18.000 - 18.016 10.7087 - 0.7093)
0.013 - 0.045 {0.001 0.002)
24.000 - 28.021 11.1024 1.1032)
0.020,0.062 (0.0008 - 0.0024)
0.05 - 0.087 {0.0020 - 0.0034)
0.10 {0.004)
0.12 (0.005)
0.14 (0.006)
Differential pinion
gear
Backlash
Pinion gear bore diameter
Pinion gear-to-pinion shaft clearance
0.05 -0.15 (0.002 - 0.006)
1 8 . 0 4 2 1 8 . 0 6 6 ( 0 . 7 1 0 - 0 . 7 1 1 )
0.055 - 0.095 (0.002 - 0.004)
0 . 1 5 ( 0 . 0 0 6 )
Set ring to bearing outer race 0 - 0.10 (0 - 0.004)
A d j u s t w i t h s h i m
Standards and
Manual Transmission
Service
S4C (cont'd)
Limits
- Section 13
ua
.'1
3 - 1 0
L,O