Honda Civic Service Manual page 51

Section 7
U n l t o f l e n g t h : r n m ( n )
Engine Block (816A2 engine) -
MEASUREMENT
Warpage of deck surface
Bore diameter
Bore taper
Reboring limit
STANOARD {NEW)
0.05 (0.002)
8 L 0 0 8 1 . 0 2 ( 3 . 1 8 9 3 . 1 9 0 )
SERVICE LIMIT
0.08 {0.03)
8 1 . 0 7 ( 3 . 1 9 2 )
0.05 (0.002)
0 . 2 5 ( 0 . 0 1 )
C y l i n d e r b l o c k
P i s t o n
Skin O D. At 15 mm (0.6 in)
{rom bottom of skirt
Clearance in cylinder
Groove width (for ring)
ToP
Second
o i l
80.980 - 80.990 (3.lUUz 3. rUubl du Y/u lJ. ro/o,
I
0.010 0.040 (o.ooo4 - 0.0016' 0 05 r0 002)
I
I O3O 1.040 10.0406 - 0.04091 1 060 {0 0417)
|
1.230 - 1.?40 {0.0484 . 0.04881
1.260 10.04961
1
'*: ?:::i?l:91'::ll:l
I::::::= l
P i s t o n r i n g
R i n g - t o - g r o o v e c l e a r a n c e
R i n g e n d g a p
o . D .
Pin to-piston clearance
Pin'to rod interference
Small end bore diameter
Large end bore diameter
End play installed on crankshaft
Main journal diameter
No. 1, 2, 4 and 5 iournals
No. 3 journal
Rod journal diameter
Taper
Out of round
End play
Total runout
Main bearing to_journal oil clearance
N o . 1 , 2 , 4 a n d 5 j o u r n a l s
N o . 3 j o u r n a l
Bod bearing'to iournal oil clearance
S e c o n d
T o p
S e c o n d
o i l
N o m i n a l
0.13 (0.005)
0 . 1 3 1 0 . 0 0 5 )
0.60 (0.024)
0.60 t0.024)
0 . 7 0 1 0 . 0 2 8 )
0.70 (0.028)
,rr]q!4l
-
l
u . u 4 5 - u . u / u l u . u u r o
0.040 - 0.065 (0.0016 0.0026)*l
0.045 - 0.070 (0.0018 0.0028)*'
0.20 - 0.35 (0.008 - 0.014)*1
o.20 - 0.30 (0.008 - 0.012)*'
0.40 0.55 (0.016 0.022)
0.20 - 0.50 (0.008 - 0.020)*'
0.20 - 0.45 (0.008 - 0.018)"
20.994 - 21.000 {0.8265 - 0.8268)
0.010 - 0.022 (0.0004 0.0009)
0.013 - 0.032 (0.0005 - 0.0013)
20.968 20.981 (0.8255 - 0.8260)
lliSlto?,o.oou
o.o''r,
o.rotoo'ut
P i s t o n p i n
C o n n e c t i n g r o d
54.976 55.000 (2.1644 - 2.1654)
54.970 - 54.994 (2.1642 2.1651)
44.976 - 45.00011.'1707
- 1.1711|
0.005 (0.0002) max.
0.004 (0.0002) max.
0.10 0.35 (0.004 - 0.014)
0.020 (0.0008imax.
0.010 (0.0004)
0.006 (0.0002)
0 . 4 5 ( 0 . 0 1 8 )
0.030 (0.0012)
Crankshaft
Eearing
0.024 - 0.042 (0.0009 0.0017)
o.o3o - 0.048 {0.0012 0.0019)
0.032 - 0.050 (0.0013 - 0.0020)
0.06 (0.002)
0.06 (0.002)
0.06 (0.002)
*1: RIKEN manutactured prston rrng
*2:TEIKOKU PISTON RING manufactured piston ring
ginesl Section 8
( c o n t ' d )
Engine Lubri, cation (Dl6Y5, Dl5Y7' Dl6Y8 enginesl
-
MEASUREMENT
STANOARD (NEW)
S€RVICE LIMIT
4.3 (4.5, 3.8)Ior engine overhaul
3.6 (3.8, 3.2) for oil change, including filter
3.3 (3.5, 2.9) for oil change, without filter
3 . 7 ( 3 . 9 , 3 . 3 ) f o r e n g i n e o v e r h a u l
3.3 (3.5, 2.9) for oil change, including filter
3.0 {3.2, 2.6} for oil change, without filter
0.02 - 0.14 (O.OO1
- 0.006) 0.20 {0 008)
0.10 0.18 (o.oo4 - 0.007)
i 0.20
(0 008)
o 03 !.08 (qool!.oo3l _
(0 006)
-
7 0 ( 0 . 7 , 1 0 ) m i n .
3 4 0 ( 3 . 5 , 5 0 ) m i n
E n g i n e o i l
Capacity | (US qt, lmp qt)
D16Y7
D16Y5 D16Y8
lnner-to-outer rotor radial clearance
Pump housing to_outer rotor radialclearance
Pumo housrnq_to rotor a)rial clearance
Pressure setting with oil temperature 176'F (80'Ci
kPa (kgf/cm' , PsiI
at idle
at 3,000 rpm
O i l p u m p
R e l i e f v a l v e
3- 5