Honda Civic Service Manual page 54

Standards and Service Limits
Manual Transmission S40 - Section 13
MEASUREMENT
Capacity | (US qt, tmp qt)
E n d p l a y
D i a m e t e r o f b a l l b e a r i n g c o n t a c t a r e a A
( T r a n s m i s s i o n h o u s i n g s i d e )
D i a m e t e r o f 4 t h , 5 t h g e a r c o n t a c t a r e a B
D i a m e t e r o f 3 r d g e a r c o n t a c t a r e a C
D i a m e t e r o f b a l l b e a r i n g c o n t a c t a r e a D
( C l u t c h h o u s i n g s i d e )
Bunout
STANDARD INEW}
' 1 . 9 ( 2 . 0 ,
1 . 7 ) f o r o v e r h a u l
1 . 8 ( 1 . 9 , 1 . 6 ) f o r o i t c h a n g e
0 . 1 1 0 . 1 8 ( 0 . 0 0 4 _ 0 . 0 0 7 )
21.987 - 22.000 (0.8656 0.8661)
26.980 26.993 (1.0622 _ 1.0627)
33.984 34.000 (1.3380 1.3386)
25.917 - 25.99011.0227 1.0232)
0 . 0 2 ( 0 . 0 0 1 ) m a x .
SEBVICE LIMIT
r o
M a i n s h a f t
Adjust
2 1 . 9 3 0 ( 0 . 8 6 3 4 )
26.930 ('1.0602i
33.930 (1.3358)
2 5 . 9 2 0 1 1 . 0 2 0 5 )
0.05 (0.002)
39.07 ('r.538)
0 . 3 3 { 0 . 0 1 3 )
0 . 3 1 ( 0 . 0 1 2 )
3 0 . 1 5 ( 1 . 1 8 7 )
3 0 . 0 5 ( 1 . 1 8 3 )
3 7 . 0 7 { 1 . 4 5 9 )
0 . 3 1 ( 0 . 0 ' 1 2 )
2 8 . 3 5 ( 1 . 1 1 6 )
LrO
39.009 39.025 (1.5358 1.5364)
0.06 0.21 (0.002 0.008)
0.06 0.19 (0.002 0.007)
30.22 30.21 (1.190 1.192)
3 0 . 1 2 - 3 0 . 1 7 ( 1 . 1 8 6 1 . 1 8 8 )
37.009 37.025 (1.4570 _ 1.4577)
0.06 - 0.19 (0.002 - 0.007)
28.42 - 2a.47 11.119,1.1211
Countershaft
Diameter of needle bearing contact area A
D j a m e t e r o f l s t g e a r c o n t a c t a r e a g
D i a m e t e r o f b a l l b e a r i n g c o n t a c t a r e a C
R u n o u t
3 0 . 0 0 0 - 3 0 . 0 1 5 { 1 . 1 8 1 1 - 1 . 1 8 1 7 )
3 5 . 9 8 4 - 3 6 . 0 0 0 ( 1 . 4 1 6 7 1 . 4 1 7 3 )
24.980 24.993 (0.9835 - 0.9840)
0 . 0 2 ( 0 . 0 0 1 ) m a x .
2 9 . 9 5 0 ( 1 . 1 7 9 1 )
3 s . 9 3 0 r . 4 1 4 6 )
24.930 (0.9815)
0.0s (0.002)
E n d p l a y ( W h e n t i g h t e n e d b y t h e s p e c i f i e d t o r q u e )
T h i c k n e s s
4 1 . 0 0 9 - 4 1 . 0 2 5 ( ' t . 6 1 4 5 1 . 6 1 5 2 )
0.03 0.10 (0.001 _ 0.004)
3 0 . 4 1 3 0 . 4 4 ( 1 . 1 9 7 - 1 1 9 8 )
41 .01 11.617J
0.22 (0.009)
3 0 . 3 6 ( 1 . 1 9 5 )
gear
End ptay (When tightened by the specified torque)
44.009 - 44.025 (1.7326 1.7333)
0.04 - 0.12 (0.002 - 0 005)
3 1 . 9 1 3 1 . 9 6 ( 1 . 2 5 6 1 . 2 5 8 )
44.01 11.t35)
0.24 (0.009)
3 1 . 8 5 ( 1 . 2 s 4 )
3 3 . 0 4 { 1 . 3 0 1 )
38.93 (1.533)
3 2 . 0 1 ( 1 . 2 6 0 )
2 7 . 0 6 ( 1 . 0 6 5 )
33.93 (1.336)
3 r . 9 3 { 1 . 2 5 7 )
22.81 (0.898)
2 3 . 5 1 ( 0 . 9 2 6 )
15.08 (0.594)
0 . 1 4 ( 0 . 0 0 6 )
0 . 4 ( 0 . 0 1 6 )
0.16 (0.006)
o.6210.02441
1 2 . 7 8 ( 0 . 5 0 3 1 )
t . D .
o . D .
L e n g t h
33.000 - 33.010 (1.2992 1.2996)
38.989 39.000 11.53s0_ 1.53s4)
32.03 - 32.06 tl.261 - 1.2621
S p a c e r c o l l a r
( M a i n s h a f t 4 t h
a n d 5 t h g e a r )
Beverse rdler gear
LD.
G e a r t o r e v e r s e g e a r s h a f t c j e a r a n c e
2 7 . 0 0 2 2 7 . 0 1 2 ( 1 . 0 6 3 1 _ 1 . 0 6 3 5 )
33.989 - 34.000 (1.3381 - 1.3386)
3r.989 - 32.000 (1.2594 1.2598)
22.83 - 22.86 (0.899 0.900)
23.53 23.56 (0.926 - 0.928)
r s . 0 1 6 1 5 . 0 4 3 ( 0 . 5 9 1 2 _ 0 . 5 9 2 2 )
0.032 0.077 (0.0013 _ 0.0030)
R i n g - t o g e a r c l e a r a n c e { R i n g p u s h e d a g a i n s t g e a r )
0 . 7 3 - 1 . l 8 ( 0 0 2 9 - 0 . 0 4 6 )
F o r k f i n g e r t h i c k n e s s
F o r k t o - s y n c h r o s l e e v e c l e a r a n c e
lsv2nd/sth I 6.2 - 6.410.244 - O.ZS2)
3rdl4th
7.4 i.6lO 2g1 O 2ggt
0.35 - 0.65 (0.014 - 0.026)
Beverse shitt fork
Fork pawl groove width
Fork to-reverse idler gear clearance
L groove width
Fork'to-5th/reverse
shift piece pin clearance
1 2 . 7 - 1 3 . 0 ( 0 . 5 0 _ 0 . 5 1 )
0.5 1. t (0.020 0.043)
7 .05 - 7 .25 tO.21A - 0.2851
0.05 0.35 (0.002 0.014)
Sh ift a rm A
tnner diameter of sh ift arm C contact ffi
S h i f t a r r 1 4 - g o " L ; L " . m C c l e a r a n c e
1 3 . 0 5 1 3 . 1 3 ( 0 . 5 1 4 0 . 5 1 7 )
0.05 - 0.23 (0.002 _ 0.009)
Inner diameter of shift arm B shaft contact point
Shift arm 8-to shaft clearance
Shift arm B to-shift piece clearance
Diameter of shift piece contact point
13.973 - 14.000 (0.5501 0.5512)
0.013 0.070 (0.0005 _ 0.0028)
0.2 - 0.5 {0.008 0.020)
1 2 . 9 1 3 . 0 ( 0 . 5 0 8 - 0 . 5 1 2 )
MBS Shift prece
Diameter of pin
6.9 7 .1 \O.27 0 2A)
0.095 (0.004)
0 . 1 4 ( 0 . 0 0 6 )
A d j u s t w i t h s h i m
D i f f e r e n l i a l c a r r i e r
P i n i o n s h a f t b o r e d i a m e t e r
C a r r i e r - t o p i n i o n s h a f t c l e a r a n c e
D r i v e s h a f t b o r e d i a m e t e r
C a r r i e r t o , d r i v e s h a f t c l e a r a n c e
18.010 18.028 (0.7091 _ 0.7098)
0.023 0.057 (0.0009 - 0.0022)
26.025 26.04s {1.0246_ 1.0254)
0.045 - 0.086 (0.0018 0.0034)
Backlash
Pinion gear bore diameter
Pinion gear-to pinion shaft clearance
0.05 0.15 (0.002 0.006)
1 8 . 0 4 2 - 1 8 . 0 6 6 ( 0 . 7 1 0 3 _ 0 . 7 1 1 3 )
0.055 - 0.095 {0.0021 _ o.oo37)
0 0.1 10 - 0.004)
3 - 8
L O