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For DOJ Type Drive Shaft
Judging from abnormality noted before disassembly and what is
found though visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly.
Make sure that wheel side joint assembly (1) and DOJ housing
(2) are washed thoroughly and air dried, and boots (3) are
cleaned with cloth if they are to be reused.
CAUTION:
To ensure full performance of joint as designed, be sure
to distinguish between two types of grease in repair set
and apply specified volume to respective joint.
"A" : Black grease (about 60 - 80 g/2.1 - 2.8 oz)
"B" : Black grease (rather light than "A")
(about 70 - 90 g/2.5 - 3.2 oz)
[A] : Wheel side
[B] : Differential side
1) Wash disassembled parts (except boots). After washing. dry
parts completely by blowing air.
2) Clean boots with cloth. Do not wash boots in degreaser,
such as gasoline or kerosene, etc.
Washing in degreaser causes deterioration of boot.
3) Apply grease to wheel side joint. Use specified grease in
tube included in wheel side boot set.
4) Install wheel side boot on shaft, fill up boot inside with
grease and then fasten boot with bands (1).
CAUTION:
• Bend each boot band against forward rotation (A).
• Do not squeeze or distort boot when fastening it with
bands.
Distorted boot caused by squeezing air may reduce its
durability.
5) Install dynamic damper (1) on left side drive shaft according
to dimension specified below. (For A/T model of 2WD vehi-
cle)
Dynamic damper installing position
"a" : 151 - 157 mm (5.9 - 6.2 in.)
6) Set new differential side small bend and differential side boot
on shaft temporarily.
FRONT DRIVE SHAFT 4A-11
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