Diagnosis; On-Vehicle Service - Suzuki Ignis Service Manual

Rg413
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Condition
Gears slipping out of
mesh
Hard shifting
Noise

DIAGNOSIS

Possible Cause
Maladjusted gear shift/select control cables
Worn shift fork shaft
Worn shift fork or synchronizer sleeve
Weak or damaged locating springs
Worn bearings on input shaft or counter shaft
Worn chamfered tooth on sleeve and gear
Maladjusted gear shift/select control cables
Inadequate or insufficient lubricant
Improper clutch pedal free travel
Distorted or broken clutch disc
Damaged clutch pressure plate
Worn synchronizer ring
Worn chamfered tooth on sleeve or gear
Worn gear shift/select control cables joint
Distorted shift shaft
Inadequate or insufficient lubricant
Damaged or worn bearing(s)
Damaged or worn gear(s)
Damaged or worn synchronizer parts

ON-VEHICLE SERVICE

CAUTION:
Do not reuse circlip, spring pin, E-ring, oil seal, gasket,
self locking nut and specified parts. Reuse of it can result
in trouble.
MANUAL TRANSMISSION 7A-5
Correction
Adjust.
Replace.
Replace.
Replace.
Replace.
Replace sleeve and gear.
Adjust.
Replenish.
Adjust.
Replace.
Replace clutch cover.
Replace.
Replace sleeve or gear.
Replace.
Replace.
Replenish.
Replace.
Replace.
Replace.

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