Suzuki Ignis Service Manual page 941

Rg413
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7F-16 REAR DIFFERENTIAL
1
C
2
8) Place zero-adjusted mounting dummy (1) and dial gauge set
on pinion dummy (2) and take measurement between zero
position and extended dial gauge measuring tip.
NOTE:
• Repeat turning back and forth of dummy and measure
distance as far as top surface of pinion dummy accu-
rately.
• When dial gauge measuring tip extends from 0 (zero)
position, pointer turns counterclockwise.
• Measured value may exceed 1 mm. Therefore, it is also
necessary to know reading of short pointer.
9) Obtain adjusting shim thickness by using measured value by
dial gauge in the following equation.
Necessary shim thickness = Dial gauge measured value C
1. Drive bevel pinion mounting dummy
2. Drive bevel pinion dummy
10) Select adjusting shim(s) (1) closest to calculated value from
among following available sizes and put it in place and then
press-fit rear bearing.
Special tool
(A) : 09913-80112
Available shim thickness
"a" : 0.30, 1.00, 1.03, 1.06, 1.09, 1.12, 1.15, 1.18, 1.21, 1.24,
1.27, and 1.30 mm (0.012, 0.039, 0.041, 0.042, 0.043, 0.044,
0.045, 0.046, 0.048, 0.049, 0.050 and 0.051 in.)
11) With new pinion spacer (3) inserted as shown, install front
bearing to differential carrier.
NOTE:
• Make sure to use new spacer for reinstallation.
• Apply oil to bearings.
1. Drive bevel pinion
2. Rear bearing

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