Bevel Gear Shim - Suzuki Ignis Service Manual

BEVEL GEAR SHIM

• Press-fit driven gear bearings (2) (right and left) to driven
gear by using special tools.
Special tool
(A) : 09945-16070
NOTE:
Support shaft with special tool as illustrated in the figure
so that retainer of bearing cone will be free from com-
pression.
1. Plate
ADJUSTMENT
• Check clearance between driven gear bearing and case.
If the clearance is out of specification, adjust it by using
shim(s) according to following procedure.
• Install driven gear bearing outer races, take measurement of
distance "a" between end faces of driven gear bearing outer
races.
• Measure depth "b" and "c" from mating face of right (left)
case (to match with left (right) case) to face processed for
installation of driven gear bearing.
• Calculate shim thickness to be inserted.
Shim thickness = {"b" + "c" – "a" + 0.1 mm (0.004 in.)}/2
• Select shim(s) closest to calculated value.
Available shims thickness
: 0.60, 0.65, 0.70, 0.75, 0.8, 0.85, 0.90, 0.95, 1.00 and 1.05
mm (0.024, 0.026, 0.028, 0.030, 0.031, 0.033, 0.035, 0.037,
0.040, and 0.041 in.)
1. Right case
2. Left case
TRANSFER 7D-11