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2007 XL7
User Manuals: Suzuki 2007 XL7 Midsize crossover SUV
Manuals and User Guides for Suzuki 2007 XL7 Midsize crossover SUV. We have
2
Suzuki 2007 XL7 Midsize crossover SUV manuals available for free PDF download: Service Manual, Owner's Manual
Suzuki 2007 XL7 Service Manual (3160 pages)
JC636
Brand:
Suzuki
| Category:
Automobile
| Size: 112.84 MB
Table of Contents
Warning/Caution/Note
2
Table of Contents
5
Precautions
7
Approved Equipment for Collision Repair Caution
8
Assistant Driving Caution
8
Cleaning Solvent Caution
8
Eye Protection Caution
9
Foam Sound Deadeners Caution
9
Gasoline/Gasoline Vapors Caution
9
Road Test Caution
9
Belt Dressing Notice
10
Brake Fluid Effects on Paint and Electrical Components Notice
10
Component Fastener Tightening Notice
10
Fastener Notice
10
OBDII Symbol Description Notice
11
Pipe Wrench Positioning Notice
11
Test Probe Notice
11
General Information
13
Maintenance and Lubrication
13
General Description
14
Abbreviations and Meanings
14
Charging System
14
Differential
15
Registered and Non-Registered Trademarks
19
Arrows and Symbols
20
RPO Code List
20
US English/Metric Conversion
21
Decimal and Metric Equivalents
22
Metric Fasteners
23
Fastener Strength Identification
23
Prevailing Torque Fasteners
24
Metric Prevailing Torque Fastener Minimum Torque Development
25
English Prevailing Torque Fastener Minimum Torque Development
25
Thread Inserts
26
Repair Procedure
26
Lifting and Jacking the Vehicle
27
Vehicle Lifting-Frame Contact Lift
28
Vehicle Jacking
28
Supporting the Vehicle with Jackstands
28
Front Lift Pads
28
Rear Suspension
28
Vehicle Certification Label
30
Tire Placard
30
Service Parts ID Label
30
Anti-Theft Label
30
Vibration Theory
31
Exhaust System
31
Basic Vibration Terminology
32
Vibration Cycles in Powertrain Components
33
Frequency
34
Amplitude
34
Free Vibration
34
Forced Vibration
34
Centrifugal Force Due to an Imbalance
35
Natural or Resonant Frequency
36
Resonance
36
Front Suspension
36
Damping
37
Beating (Phasing)
38
Order
38
Service Programming System (SPS)
39
Parking Brake
39
DTC Symptom Description - Vehicle Diagnostic Information
40
DTC Symptom Categories
40
DTC Symptom Subtypes
41
Engine Electrical Devices
42
Component Location
45
Engine Identification
45
Vehicle Identification Number
45
Engine Plant Sequence Number
45
Transmission Identification Information
46
Diagnostic Procedure Instructions - Vehicle Diagnostic Information
46
Diagnostic Instructions
46
DTC Descriptor
46
Diagnostic Fault Information
47
Typical Scan Tool Data
47
Circuit/System Description
47
Conditions for Running the DTC
47
Circuit/System Verification
48
Circuit/System Testing
48
Component Testing
48
Repair Instructions
48
Strategy Based Diagnosis - Vehicle Diagnostic Information
49
Strategy Based Diagnosis
50
Vehicle-To-Vehicle Diagnostic Comparison
51
Trailering Package
51
Performance Options
51
Diagnostic Trouble Code (DTC) List - Vehicle Diagnostic Information
52
Preliminary Visual/Physical Inspection
69
Diagnostic Aids
69
Diagnostic System Check - Vehicle Diagnostic Information
69
PMM Power Mode Parameters
70
Diagnostic Repair Verification - Vehicle Diagnostic Information
71
Data Communications
71
Symptoms - Vibration Diagnosis and Correction
72
Symptom Tables
72
Vibration Symptoms that Are Felt
72
Vibration Symptoms that Are Heard
73
Squeaks and Rattles
73
Vibration Analysis - Road Testing
74
Test Description
74
Vibration Diagnostic Aids
77
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
77
Specific Conditions Can Affect the Condition
78
Temperature, Ground-Out, Accessory Load
78
Vehicle Payload
78
Flat Spots on Tires
78
Aftermarket Add-On Accessories
79
Driveline Torque-Load Conditions
79
Difficult to System Balance the Driveline
79
Check Service Bulletins
79
Vibration in Service-Stall Test
80
Propeller Shafts
80
Control Module References
81
Special Tools and Equipment
83
Substitute Special Tool Table
83
Suspension
84
Driveline/Axle
84
Electronic Vibration Analyzer (EVA) Description and Operation
92
EVA Software Cartridge
92
EVA Vibration Sensor
92
EVA Smart Strobe Function
92
EVA Strobe Balancing Function
93
Averaging/Non-Averaging Modes
93
EVA Display
93
Vibrate Software Description and Operation
94
Reed Tachometer Description
94
Special Tools - Squeaks and Rattles
94
Special Tools and Equipment - Vibration Diagnosis and Correction
94
Maintenance and Lubrication
96
Scheduled Maintenance
96
Maintenance Items
96
Maintenance Schedule (North American Emissions)
96
Engine
97
Aux. Emission Control Devices
98
Engine Lubrication System
102
Fuel System
103
Engine General Information and Diagnosis
106
OBD System Description - Mode $06 Data Definitions
106
Schematic and Routing Diagram
109
Engine Controls Schematic Icons
109
Module Power, Ground, and MIL
110
5-Volt Reference
111
Low Reference
112
Mass Air Flow and Engine Coolant Temperature Sensor
113
Camshaft Position Sensors and Actuators
114
Heated Oxygen Sensors
115
Throttle Actuator Control and Accelerator Pedal Position Sensor
116
Ignition Coils
117
Knock Sensors and Crank Sensor
118
Fuel Injectors and Fuel Pump
119
Evaporative Emissions and Fuel Tank Pressure Sensor
120
Controlled/Monitored Systems
121
Engine Control Module Connector End Views
122
Engine Control Module (ECM) C1
122
Engine Control Module (ECM) C2
123
Engine Controls Connector End Views Accelerator Pedal Position Sensor
124
Camshaft Position Actuator - Bank 1 Exhaust
124
Camshaft Position Actuator - Bank 1 Intake
124
Camshaft Position Actuator - Bank 2 Exhaust
125
Camshaft Position Sensor - Bank 1 Exhaust
125
Camshaft Position Actuator - Bank 2 Intake
125
Camshaft Position Sensor - Bank 1 Intake
126
Camshaft Position Sensor - Bank 2 Exhaust
126
Camshaft Position Sensor - Bank 2 Intake
126
Crankshaft Position (CKP) Sensor
127
Engine Coolant Temperature (ECT) Sensor
127
Engine Oil Pressure (EOP) Switch
127
Evaporative Emission (EVAP) Canister Purge Solenoid
127
Evaporative Emissions (EVAP) Canister Vent Solenoid
128
Fuel Injector 1
128
Fuel Injector 2
128
Fuel Injector 3
129
Fuel Injector 4
129
Fuel Injector 5
129
Fuel Injector 6
129
Fuel Pump and Sender Assembly - Primary
130
Fuel Tank Pressure (FTP) Sensor
130
Heated Oxygen Sensor (HO2S) - Bank 1 Sensor
130
Heated Oxygen Sensor (HO2S) - Bank 2 Sensor
131
Ignition Coil 1
132
Ignition Coil 2
132
Ignition Coil 3
132
Ignition Coil 4
133
Ignition Coil 5
133
Ignition Coil 6
133
Knock Sensor (KS) 2
134
Throttle Actuator Control (TAC) Module
134
Engine Controls Component Views
135
Near the Air Cleaner
135
Above the Battery
136
Front of the Engine
137
Top of the Engine
138
Rear if the Engine
139
Oxygen Sensors
140
Pedal Assemblies
141
Near the Rear Differential
142
Diagnostic Information and Procedures
143
Diagnostic Starting Point - Engine Controls
143
Diagnostic Starting Point - Engine Electrical
143
Scan Tool Output Controls - Engine Controls - 3.6L (LY7)
143
Scan Tool Data List - Engine Controls - 3.6L (LY7)
146
Scan Tool Output Controls - Engine Electrical
146
Scan Tool Data Definitions - Engine Controls - 3.6L (LY7)
153
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
160
Emissions Related Dtcs
160
Action Taken When the DTC Sets - Type a
160
Conditions for Clearing the MIL/DTC - Type a or Type B
160
Non-Emissions Related Dtcs
161
Action Taken When the DTC Sets - Type C
161
DTC P0100, P0102, or P0103
171
Dtc P0101
173
Reference Information
174
DTC P0111, P0112 or P0113
175
DTC P0117 or P0118
180
Dtc P0119
182
DTC P0121, P0122, P0123, P0221, P0222, or P0223
184
DTC P0131 or P0151
189
DTC P0132 or P0152
191
Conditions for Setting the DTC
192
DTC P0133 or P0153
193
Conditions for Setting the Dtcs
194
DTC P0134 or P0154
195
DTC P0135, P0141, P0155, or P0161
197
DTC P0137, P0138, P0140, P0157, P0158, or P0160
200
DTC P0335, P0336, or P0338
210
Dtc P0442
216
DTC P0443, P0458, or P0459
218
DTC P0449, P0498, or P0499
222
Dtc P0451
224
FTP Sensor
224
DTC P0452 or P0453
225
DTC P0627, P0628, or P0629
237
DTC P0638, P2100, P2101, or P2119
239
Dtc P0650
243
DTC P0685, P0686, P0687, P0689, or P0690
245
DTC P2096 or P2098
255
DTC P2097 or P2099
257
DTC P2122, P2123, P2127, P2128, or P2138
261
Inspection/Maintenance (I/M) System DTC Table
287
Idle Learn
287
Idle Learn Procedure
287
Specifications
288
Temperature Versus Resistance - Engine Coolant Temperature Sensor
288
Altitude Versus Barometric Pressure
288
Special Tools - Engine Controls - 3.6L (LY7)
289
Aux. Emission Control Devices
291
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Notice
291
Small Leak Test
291
Canister Vent Restriction Test
291
Evaporative Emission Control System
291
Crankcase Ventilation System Description
292
EVAP System Components
292
EVAP Canister
292
EVAP Purge Valve
292
Emission Hose Routing Diagram
293
Evaporative Emissions Hose Routing Diagram
294
Evaporative Emission Canister Purge
295
Solenoid Valve Replacement
295
Evaporative Emission Canister Vent Solenoid Valve Replacement
296
Evaporative Emission Pipe Replacement Removal Procedure
298
Evaporative Emission Canister Replacement
302
Installation Procedure
303
Evaporative Emission Canister Filter Replacement
304
Evaporative Emission System Cleaning
305
Fastener Tightening Specifications - Engine Controls - 3.6L (LY7)
306
Engine Electrical Devices
307
Heated Oxygen and Oxygen Sensor Notice
307
Heated Oxygen Sensor Resistance Learn Reset Notice
307
Silicon Contamination of Heated Oxygen Sensors Notice
307
Air Intake System Description
308
Camshaft Actuator System Description
309
Camshaft Actuator System Overview
309
Engine Control Module Description
310
CMP Actuator System Operation
310
ECM Function
311
Eeprom
311
ECM Service Precautions
311
Emissions Diagnosis for State I/M Programs
311
Electrostatic Discharge (ESD) Damage
312
Basic Knowledge Required
312
Emissions Control Information Label
312
Underhood Inspection
312
Knock Sensor (KS) System Description
313
Throttle Actuator Control (TAC) System Description
313
Throttle Body Relearn Procedure
314
TAC System Default Actions/Reduce Power Modes
314
Engine Coolant Temperature Sensor Replacement
315
Mass Airflow Sensor/Intake Air Temperature Sensor Replacement
316
Heated Oxygen Sensor Replacement - Bank 1 Sensor 1
317
Heated Oxygen Sensor Replacement - Bank 1 Sensor 2
318
Heated Oxygen Sensor Replacement - Bank 2 Sensor 1
320
Heated Oxygen Sensor Replacement - Bank 2 Sensor 2
322
Heated Oxygen Sensor Wiring Repairs
324
Accelerator Pedal Position Sensor Replacement
324
Crankshaft Position Sensor Replacement
326
Camshaft Position Sensor Replacement - Bank 1 (Right Side) Exhaust
327
Camshaft Position Sensor Replacement - Bank 1 (Right Side) Intake
328
Camshaft Position Sensor Replacement - Bank 2 (Left Side) Exhaust
329
Camshaft Position Sensor Replacement - Bank 2 (Left Side) Intake
330
Engine Control Module Replacement
337
ECM Reprogramming
340
Setup for Component Replacement
340
Engine Mechanical
341
Torque Reaction against Timing Drive Chain Notice
341
Drive Belt System Description
341
Engine Component Description
341
Connecting Rods and Pistons
342
Camshaft Drive System
342
Camshaft Position Actuator System
342
Cylinder Heads
343
Induction System
343
Right and Left Bank Designation
343
Cleanliness and Care
343
Replacing Engine Gaskets
344
Separating Components
344
Cleaning Gasket Surfaces
344
Anaerobic Type Room Temperature Vulcanizing (RTV) Sealant
344
Anaerobic Type Gasket Eliminator Sealant
345
Anaerobic Type Threadlock Sealant
345
Anaerobic Type Pipe Sealant
345
Camshaft Timing Drive Chain Alignment Diagram (Third Design)
346
Camshaft Position Actuator Timing Marks
346
Stage One
347
Stage Two
348
Camshaft Timing Drive Chain Alignment Diagram (Fourth Design)
349
Disassembled Views
352
Engine Covers and Component Assemblies
352
Camshaft Cover Assembly
354
Camshaft Timing Components - Third Design
355
Camshaft Timing Components - Fourth Design
356
Intake Manifold
357
Fuel Rail
358
Cylinder Head Assemblies
359
Engine Front Cover
360
Oil Pump - Second Design
361
Engine Block Assembly
362
Piston, Rings, Bearing and Connecting Rod
363
Oil Pan Assembly
364
Oil Filter Adapter
365
Diagnostic Starting Point - Engine Mechanical
366
Symptoms - Engine Mechanical Strategy Based Diagnostics
366
Visual/Physical Inspection
366
Symptom List
366
Base Engine Misfire Without Internal Engine Noises
367
Base Engine Misfire with Abnormal Internal Lower Engine Noises
368
Base Engine Misfire with Abnormal Valve Train Noise
369
Base Engine Misfire with Coolant Consumption
369
Base Engine Misfire with Excessive Oil Consumption
369
Engine Noise on Start-Up, but Only Lasting a few Seconds
369
Upper Engine Noise, Regardless of Engine Speed
370
Lower Engine Noise, Regardless of Engine Speed
370
Engine will Not Crank - Crankshaft will Not Rotate
372
Coolant in Combustion Chamber
373
Coolant in Engine Oil
373
Engine Compression Test
374
Cylinder Leakage Test
374
Results of Incorrect Operation
375
Crankcase Ventilation (CV) System Inspection
375
Drive Belt Chirping, Squeal, and Whine Diagnosis
375
Drive Belt Falls off and Excessive Wear Diagnosis
380
Vibration Analysis - Engine
382
Vibration Analysis - Engine/Accessory Isolation
384
Vibration Analysis - Engine Balance Test Description
390
Engine Order Classification
395
Engine First Order Classification
395
Engine Firing Frequency Classification
395
Other Engine Order Classification
395
Engine Driven Accessories Related to Engine Order
396
Engine Order Related Disturbances
396
Air Cleaner Outlet Duct Replacement
398
Air Cleaner Element Replacement
399
Air Cleaner Assembly Replacement
400
Throttle Body Assembly Replacement
401
Throttle Body Service
402
Drive Belt Replacement
402
Drive Belt Tensioner Replacement
403
Drive Belt Idler Pulley Replacement
404
Engine Mount Inspection
405
Engine Rear Mount Replacement
406
Engine Mount Bracket Replacement - Right Side
408
Secondary Camshaft Drive Chain Replacement - Right Side
429
Secondary Camshaft Drive Chain Tensioner Replacement - Left Side
430
Secondary Camshaft Drive Chain Tensioner Replacement - Right Side
430
Primary Camshaft Drive Chain and Sprockets Replacement
435
Primary Camshaft Drive Chain Tensioner Replacement
439
Camshaft Position Actuator Replacement - Bank 2 (Left Side) Exhaust
441
Camshaft Position Actuator Replacement - Bank 1 (Right Side) Exhaust
444
Camshaft Position Actuator Replacement - Bank 2 (Left Side) Intake
444
Camshaft Position Actuator Replacement - Bank 1 (Right Side) Intake
445
Camshaft Replacement - Left Side
446
Valve Lifter Replacement - Left Side
451
Valve Lifter Replacement - Right Side
451
Valve Stem Oil Seal and Valve Spring Replacement - Left Side
452
Cylinder Head Replacement - Left Side Removal Procedure
457
Engine Replacement
461
Secondary Camshaft Drive Chain Tensioner Removal - Left Side
488
Secondary Camshaft Drive Chain Shoe Removal - Left Side (Third Design)
488
Secondary Camshaft Drive Chain Shoe Removal - Left Side
489
Secondary Camshaft Drive Chain Guide Removal - Left Side
489
Secondary Camshaft Drive Chain Removal - Left Side (Third Design)
490
Camshaft Intermediate Drive Chain Idler Removal - Left Side
490
Crankshaft Sprocket Removal
491
Camshaft Position Actuator Removal - Left Side Exhaust (Third Design)
491
Camshaft Position Actuator Removal - Left Side Exhaust
492
Camshaft Position Actuator Removal - Right Side Exhaust
493
Camshaft Position Actuator Removal - Right Side Intake (Third Design)
493
Camshaft Position Actuator Removal - Right Side Intake
494
Camshaft Removal - Left Side
494
Valve Rocker Arm Removal - Left Side
495
Cylinder Head Removal - Left Side
496
Camshaft Removal - Right Side
496
Valve Rocker Arm Removal - Right Side
497
Cylinder Head Removal - Right Side
498
Crankshaft Rear Oil Seal and Housing Removal
498
Piston, Connecting Rod, and Bearing Removal
499
Crankshaft Removal
501
Crankshaft Bearing Removal
502
Engine Block Disassemble
503
Engine Block Cleaning and Inspection
505
Visual Inspection
505
Measuring Cylinder Bore Diameter
506
Deck Flatness Inspection
506
Measuring Cylinder Bore Out-Of-Round
506
Crankshaft and Bearings Cleaning and Inspection
507
Crankshaft Bearing Inspection
507
Engine Flywheel Cleaning and Inspection
510
Piston and Connecting Rod Disassemble
511
Piston, Connecting Rod, and Bearings Cleaning and Inspection
512
Piston Measurement Procedure
512
Piston Ring Measurement Procedure
513
Connecting Rod Cleaning Procedure
514
Connecting Rod Measurement Procedure
514
Connecting Rod Crankshaft Bearing End
515
Piston and Connecting Rod Assemble
515
Piston and Piston Pin Installation Procedure
515
Piston Ring Installation Procedure
516
Connecting Rod Bearing Installation Procedure
517
Cylinder Head Disassemble
517
Cylinder Head Cleaning and Inspection
519
Cylinder Head Measurement
520
Camshaft Journal Clearance
520
Valve Guide Measurement
521
Valve Spring Inspection and Measurement
522
Valve and Seat Grinding
522
Valve Cleaning Procedure
522
Valve Measurement and Reconditioning
523
Valve Seat Width Measurement Procedure
523
Valve Seat Roundness Measurement Procedure
523
Valve Margin Measurement Procedure
524
Valve-To-Seat Concentricity Measurement Procedure
524
Valve and Seat Reconditioning Procedure
525
Valve Stem Height Measurement Procedure
525
Cylinder Head Assemble
526
Camshaft Cleaning and Inspection
528
Camshaft Measurement
529
Valve Lifters Cleaning and Inspection
530
Valve Rocker Arms Cleaning and Inspection
531
Camshaft Timing Drive Components
531
Left Secondary Timing Chain Tensioner
537
Camshaft Position Actuators
538
Camshaft Position Actuator Oil Control Valves
539
Secondary Timing Chains with Inverted Tooth (IT) Chain
541
Primary Timing Chain Upper Guide
541
Left Secondary Timing Chain Guide
542
Left Secondary Timing Chain Shoe
542
Right Secondary Timing Chain Guide
542
Right Secondary Timing Chain Shoe
543
Primary Timing Chain Tensioner
543
Engine Front Cover Disassemble
544
Right Secondary Timing Chain Tensioner
544
Engine Front Cover Assemble
546
Camshaft Cover Disassemble
547
Left Camshaft Cover
547
Right Camshaft Cover
548
Camshaft Cover Cleaning and Inspection
549
PCV Orifice Replacement
550
PCV Fitting Replacement
551
Camshaft Cover Assemble
551
Upper to Lower Intake Manifold Disassemble Procedure
553
Upper Intake Manifold Disassemble Procedure
554
Lower Intake Manifold Disassemble Procedure
555
Upper Intake Manifold Cleaning Procedure
556
Lower Intake Manifold Cleaning Procedure
557
Lower Intake Manifold Assemble Procedure
558
Upper Intake Manifold Assemble Procedure
559
Upper to Lower Intake Manifold Assemble Procedure
560
Thread Repair
561
Standard Thread Repair - Flush Hole
562
Recessed Thread Repair
567
Tapered Pipe Thread Repair
571
Cylinder Head Bolt Hole Thread Repair
575
Crankshaft Main Bolt Hole Thread Repair
579
Outboard Bolt Holes
580
Inboard Bolt Holes
584
Using Plastic Gaging
598
Cylinder Head Installation - Right Side
603
Valve Lifter Installation - Right Side
604
Valve Rocker Arm Installation - Right Side
605
Camshaft Installation - Right Side
605
Camshaft Installation - Left Side
610
Camshaft Position Actuator Installation - Right Side Intake
612
Camshaft Position Actuator Installation
613
Secondary Camshaft Drive Chain Installation
624
Secondary Camshaft Drive Chain Guide Installation
626
Engine Front Cover Installation
656
Thread Repair Specifications
679
Left Cylinder Head Camshaft Cover Face
679
Left Cylinder Head Front Face
680
Left Cylinder Head Intake Face
681
Left Cylinder Head Exhaust Face
682
Left Cylinder Head Rear Face
683
Right Cylinder Head Camshaft Cover Face
684
Right Cylinder Head Front Face
685
Right Cylinder Head Intake Face
686
Right Cylinder Head Exhaust Face
687
Right Cylinder Head Rear Face
688
Engine Block Front
689
Engine Block Left Side
690
Engine Block Right Side
691
Engine Block Rear
692
Engine Block Bottom
693
Engine Block Left Deck Face
694
Engine Block Right Deck Face
695
Upper Intake Manifold - Top
697
Upper Intake Manifold - Front
698
Lower Intake Manifold - Top
699
Oil Pan Front
700
Oil Pan Left Side
701
Oil Pan Right Side
702
Oil Pan Rear
703
Oil Pan Top
704
Engine Support Fixture Installation Procedure
705
Engine Lubrication System
714
Oil Consumption Diagnosis
715
Oil Pressure Diagnosis and Testing
715
Oil Leak Diagnosis
717
Oil Level Indicator and Tube Replacement Removal Procedure
718
Engine Oil and Oil Filter Replacement Removal Procedure
719
Oil Filter Adapter Replacement Removal Procedure
719
Engine Oil Pressure Sensor And/Or Switch Replacement
721
Oil Pan Replacement
721
Oil Pump Replacement Removal Procedure
723
Oil Filter Adapter Removal
726
Oil Pan Removal
727
Oil Pump Removal
728
Oil Pump Cleaning and Inspection
730
Oil Pump Assemble
732
Oil Filter Adapter Assemble
734
Oil Pan Cleaning and Inspection
736
Oil Pump Pipe and Screen Cleaning and Inspection
737
Oil Pan Assemble
737
Oil Pump Installation
738
Oil Pan Installation
739
Oil Filter Adapter Installation
740
Oil Level Indicator and Tube Installation
741
Fastener Tightening Specifications - Engine Mechanical - 3.6L (LY7)
742
Special Tools - Engine Mechanical - 3.6L
743
Engine Cooling System
744
Cooling System Description and Operation Cooling Fan Control
744
Coolant Heater
744
Cooling System
744
Coolant
745
Radiator
745
Pressure Cap
745
Surge Tank
745
Transmission Oil Cooler
746
Engine Cooling Schematics
747
Cooling System Connector End Views
748
Cooling Fan - Left
748
Cooling Fan - Right
748
Cooling System Component Views
749
Front of the Engine Compartment
749
Diagnostic Starting Point - Engine Cooling
750
Scan Tool Output Controls (3.6L) - Engine Cooling
750
Scan Tool Data List (3.6L) - Engine Cooling
751
Scan Tool Data Definitions (3.6L) - Engine Cooling
751
DTC P0480, P0481, P0691, P0692, P0693, or P0694
752
Cooling Fan Always on
755
Cooling FAN 3 Relay Terminal Identification
755
Cooling FAN 1 Relay Terminal Identification
755
Cooling FAN 2 Relay Terminal Identification
755
Cooling Fan Inoperative
756
Engine Overheating
758
Engine Fails to Reach Normal Operating Temperature
762
Pressure Cap Testing
762
Cooling System Leak Testing
763
Radiator Drain Cock Replacement
764
Draining and Filling Cooling System
764
Vac-N-Fill Procedure
765
Coolant System Flushing Flushing
770
Heater Inlet Pipe Replacement Removal Procedure
770
Heater Outlet Pipe Replacement
771
Heater Outlet Hose Replacement
773
Radiator Surge Tank Inlet Hose/Pipe Replacement
774
Surge Tank Replacement
775
Radiator Inlet Hose Replacement
776
Radiator Outlet Hose Replacement
777
Cooling Fan and Shroud Replacement
778
Engine Coolant Fan Motor Replacement
781
Radiator Replacement
784
Engine Coolant Thermostat Housing Replacement
785
Thermostat Replacement
785
Coolant Air Bleed Pipe Assembly Replacement
786
Water Outlet Housing Replacement
787
Water Pump Replacement
787
Coolant Heater Replacement
789
Coolant Heater Cord Replacement
789
Water Outlet Removal
790
Engine Coolant Thermostat Housing Removal
791
Water Pump Cleaning and Inspection
794
Water Pump Installation
795
Engine Coolant Thermostat Housing Installation
795
Fastener Tightening Specifications - Engine Cooling
799
Tools and Equipment
799
Special Tools - Engine Cooling
800
Fuel System
801
Fuel Pipe Fitting Caution
801
Relieving Fuel Pressure Caution
801
Fuel Rail Notice
801
Fuel System Description
802
Fuel System Overview
802
Fuel Tank
802
Fuel Fill Pipe
802
Primary Fuel Tank Module
803
Secondary Fuel Tank Module
803
Fuel Pump
803
Primary and Secondary Jet Pumps
804
Fuel Filter
804
Fuel Pressure Regulator
804
Fuel Sender Strainers
804
On-Board Refueling Vapor Recovery (ORVR)
805
EVAP Lines and Hoses
805
Fuel Injectors
805
Engine Fueling
806
Sequential Fuel Injection (SFI)
806
Starting Mode
806
Fuel Pump Relay
806
Battery Voltage Correction Mode
807
Fuel Shut-Off Mode
807
Front Brakes
807
Fuel System Diagnosis
824
Fuel Injector Solenoid Coil Test
825
Fuel Injector Balance Test with Special Tool
826
Fuel Injector Balance Test Example
826
Fuel Injector Balance Test with Tech 2
828
Fuel Tank Leak Test
829
Alcohol/Contaminants-In-Fuel Diagnosis
830
Alcohol in Fuel Testing Procedure
830
Alcohol/Contaminants-In-Fuel Diagnosis (W/ Special Tool)
831
Particulate Contaminants in Fuel Testing Procedure
831
Fuel Pressure Relief (with J 34730-1A)
832
Fuel Pressure Relief (Without J 34730-1A)
833
Fuel Pressure Gage Installation and Removal
833
Metal Collar Quick Connect Fitting Service
834
Fuel Feed Pipe Replacement Removal Procedure
839
Fuel Injector and Fuel Rail Replacement Removal Procedure
843
Fuel Tank Draining
845
Using the Fuel Pump
845
On the Ground
845
On the Hoist
846
Siphoning the Fuel Tank
846
Filler Tube Replacement
848
Fuel Tank Replacement (FWD)
850
Fuel Tank Replacement (AWD) Removal Procedure
853
Primary Fuel Level Sensor Replacement Removal Procedure
860
Fuel Level Sensor Replacement - Secondary
860
Fuel Tank Filler Vent Hose Replacement
861
Fuel System Cleaning
862
Ignition System
865
Electronic Ignition (EI) System Description
865
Ignition Coils
865
Ignition Coil Replacement - Bank 1
867
Ignition Coil Replacement - Bank 2
868
Spark Plug Replacement
869
Spark Plug Inspection
870
Spark Plug Usage
870
Spark Plug Visual Inspection
871
Starting System Description and Operation
873
Circuit Description (Key Start)
873
Starting
874
Charging
875
Engine Electrical Connector End Views Battery Current Sensor
876
Generator
876
Engine Electrical Component Views
877
Bottom Front of the Engine
878
LF of the Engine Compartment
879
Body Control Module (BCM)
880
Battery Charging
925
Battery Replacement
943
Exhaust Leakage
956
Muffler Replacement
965
Wheels and Tires
984
Rear Camber Adjustment
1062
Inspection Procedure
1071
Tire Rotation
1090
Tire Repair
1091
Drive Shaft
1101
Rear Brakes
1218
Master Cylinder Replacement
1265
Hose Replacement
1268
Park Brake Adjustment
1338
Instrument Panel
1364
Road Test
1567
Clutch Installation
1675
Power Steering System Test
1784
Compressor Replacement
1902
Condenser Replacement
1918
Air Bag System
1985
Seat Belts
1987
Instrumentation / Driver Info. / Horn
2100
Headlamp Bulb Replacement
2419
Tail Lamp Bulb Replacement
2431
Audible Warnings Description and Operation
2437
Door Ajar Indicator Description and Operation
2437
Horns System Description and Operation
2438
Schematic and Routing Diagram
2438
Horn Schematic Icons
2438
Instrument Cluster Schematics
2438
Driver Information System Schematics
2441
Audible Warnings Schematics
2442
Cigar Lighter/Power Outlet Schematics
2443
Horn Schematics
2444
Displays and Gages Connector End Views
2445
Horn Connector End Views
2446
Power Outlet Connector End Views
2446
Displays and Gages Component Views
2448
Horn Component Views
2449
Diagnostic Information and Procedures
2452
Diagnostic Starting Point - Displays and Gages
2452
Scan Tool Output Controls - Horns
2453
Scan Tool Data List - Displays and Gages
2453
Scan Tool Data List - Horns
2457
Scan Tool Data Definitions - Displays and Gages
2457
Scan Tool Data Definitions - Horns
2458
Dtc B2750
2459
Dtc B2965
2460
Dtc P0461
2461
Dtc P0462
2462
Dtc P0463
2464
Dtc P0464
2465
Dtc P0520
2466
Symptoms - Displays and Gages
2467
Symptoms - Horns
2468
Inoperative
2468
Fog Lamp Indicator Inoperative
2470
High Beam Indicator Inoperative
2471
Chime Always
2472
Chime Inoperative
2472
Door Ajar Indicator Malfunction
2473
Horns Malfunction
2474
Engine Coolant Temperature Indicator
2475
Engine Coolant Temperature Gage
2476
Inaccurate or Inoperative
2476
Engine Oil Pressure Indicator Always
2476
Fuel Gage Inaccurate or Inoperative
2477
Instrument Cluster Gages Inoperative
2477
Odometer Trip/Reset Switch Inoperative
2478
Rear Hatch/Gate Ajar Indicator Always
2479
Rear Hatch/Gate Ajar Indicator Inoperative
2480
Speedometer And/Or Odometer Inaccurate or Inoperative
2481
Tachometer Inaccurate or Inoperative
2481
Turn Signal Lamps And/Or Indicators Always on or Flashing
2482
Turn Signal Lamps And/Or Indicators Inoperative
2483
Repair Instructions
2485
Instrument Panel Insulator Panel Replacement - Right Side
2485
Instrument Panel Insulator Panel Replacement - Left Side
2486
Instrument Panel Lower Brace Bezel Replacement
2487
Knee Bolster Replacement
2488
Driver Knee Bolster Reinforcement Replacement
2489
Instrument Panel Accessory Trim Plate Replacement
2490
Instrument Panel Outer Trim Cover
2491
Replacement
2492
Instrument Panel Lower Trim Panel
2492
Replacement - Right Side
2493
Instrument Panel Upper Trim Panel
2493
Replacement
2493
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Suzuki 2007 XL7 Owner's Manual (274 pages)
Suzuki Automobile Owner's Manual
Brand:
Suzuki
| Category:
Automobile
| Size: 6.42 MB
Table of Contents
Table of Contents
6
Service Station
5
Warning
9
Seats and Restraint Systems
10
Instrument Panel
10
Seats and Restraint Systems 1
12
Front Seats
13
Driver Seat Height Adjuster
13
Power Seat
13
Manual Seats
13
Manual Lumbar
14
Heated Seats
14
Manual Reclining Seatbacks
14
Head Restraints
16
Passenger Folding Seatback
17
Seats and Restraint Systems
13
Rear Seats
18
Safety Belts
21
Questions and Answers about Safety Belts
22
Driver Position
23
How to Wear Safety Belts Properly
23
Right Front Passenger Position
27
Rear Seat Passengers
27
Child Restraints
30
Safety Belt Pretensioners
30
Older Children
30
Safety Belt Extender
30
Infants and Young Children
31
Where to Put the Restraint
36
Airbag System
45
Where Are the Airbags
47
Passenger Sensing System
51
Restraint System Check
54
Checking the Restraint Systems
54
Servicing Your Airbag-Equipped Vehicle
54
Features and Controls
56
Keys
57
Remote Keyless Entry (Rke) System Operation
58
Remote Vehicle Start
60
Doors and Locks
61
Power Door Locks
61
Delayed Locking
62
Lockout Protection
62
Programmable Automatic Door Locks
62
Rear Door Security Locks
62
Windows
64
Power Windows
64
Theft-Deterrent Systems
65
Sun Visors
65
Daily Inspection Checklist
67
Before Driving
67
Starting and Operating Your Vehicle
68
Ignition Positions
68
New Vehicle Break-In
68
Starting the Engine
69
Retained Accessory Power (Rap)
69
Automatic Transaxle Operation
70
Engine Coolant Heater
70
Parking Brake
73
Shifting into Park (P)
73
Engine Exhaust
75
Running the Engine While Parked
75
Mirrors
76
Automatic Dimming Rearview Mirror with Compass
76
Manual Rearview Mirror
76
Storage Areas
77
Glove Box
77
Outside Convex Mirrors
77
Outside Power Mirrors
77
Center Console Storage Area
78
Luggage Carrier
78
Assist Handles
78
Convenience Net
79
Sunroof
80
Instrument Panel
82
Instrument Panel Overview
83
Hazard Warning Flashers
85
Other Warning Devices
85
Tilt Wheel
85
Turn Signal/Multifunction Lever
85
Service and Appearance Care
86
Windshield Wipers
86
Cruise Control
87
Rear Window Wiper/Washer
87
Windshield Washer
87
Dome Lamp
90
Instrument Panel Brightness
90
Battery Run-Down Protection
91
Cargo Lamp
91
Electric Power Management
91
Map Lamps
91
Accessory Power Outlet(S)
92
Climate Controls
92
Outlet Adjustment
95
Rear Air Conditioning and Heating System
95
Maintenance Schedule
96
Passenger Compartment Air Filter
96
Instrument Panel Cluster
97
Speedometer and Odometer
97
Trip Odometer
97
Warning Lights, Gages, and Indicators
97
Airbag Readiness Light
98
Passenger Safety Belt Reminder Light
98
Passenger Airbag Status Indicator
99
Battery Warning Light
101
Brake System Warning Light
101
Anti-Lock Brake System Warning Light
102
Engine Coolant Temperature Warning Light
102
Traction Control System (Tcs) Warning Light
102
Engine Coolant Temperature Gage
103
Malfunction Indicator Lamp
103
Tire Pressure Light
103
Oil Pressure Light
105
Cruise Control Light
106
Reduced Engine Power Light
106
Security Light
106
All-Wheel Drive Disabled Light
107
Highbeam on Light
107
Service All-Wheel Drive Light
107
Fuel Gage
108
Service Vehicle Soon Light
108
DIC Operation and Displays
109
Driver Information Center (DIC)
109
DIC Warnings and Messages
112
DIC Vehicle Personalization
117
Factory Settings
120
Audio System(S)
121
Navigation/Radio System
149
Rear Seat Entertainment System
149
Audio Steering Wheel Controls
155
Theft-Deterrent Feature
155
Multi-Band Antenna
156
Radio Reception
156
Driving Your Vehicle
158
General Information
160
Electronic Stability Control
163
Traction Control System (Tcs)
163
All-Wheel Drive System
164
Steering
164
All-Wheel Drive (Awd) System
164
Off-Road Recovery
165
City Driving
169
Freeway Driving
169
Highway Hypnosis
170
Winter Driving
172
Towing Your Vehicle
178
Recreational Vehicle Towing
178
Level Control
179
Index
183
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