Suzuki Ignis Service Manual page 139

INSPECTION
• Inspect rack plunger (2) for wear or damage.
• Inspect rack plunger spring (1) for deterioration.
In either case, if found defective, replace.
INSTALLATION
1) Apply grease lightly to sliding part of plunger against rack.
Grease : 99000-25050
2) Install rack plunger (3), rack plunger spring (2), rack damper
screw (1) to steering case in direction shown. Tighten rack
damper screw to specified torque.
Tightening torque
Rack damper screw (a) : 12N·m (1.2 kg-m, 8.5 lb-ft)
"A" : Sealant 99000-31150
3) After tightening rack damper screw to specified torque, turn it
back by 30° ~ 50° and check for rotation torque of pinion. If it
is not as specified below, adjust so that it will be within spec-
ified torque range.
Special tool
(A) : 09944-18211
Rotation Torquer of pinion
(a) : 0.4 – 1.1 N·m (0.04 – 0.11 kg-m, 0.29 – 0.79 lb-ft)
Also, check if rack as a whole moves smoothly.
4) Apply sealant to thread part of rack damper screw lock nut
(1) and tighten it to specified torque by not turning damper
screw position adjusted in step 4).
"A" : Sealant 99000-31150
Tightening torque
Rack damper screw lock nut
(a) : 40 N·m (4.0 kg-m, 29.0 lb-ft)
5) After adjustment, put rack damper screw cap as deeply as
possible.
6) Install rack boots and tie rods refer to "RACK BOOT/TIE
ROD INSTALLATION" of this section.
7) Install steering gear case refer to "MANUAL RACK AND
PINION ASSEMBLY" of this section.
MANUAL RACK AND PINION 3B-13