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4) Using special tool and hammer, drive out differential pinion
shaft pin and then disassemble component parts.
Special tool
(C) : 09922-85811
1. Differential case
2. Differential gear
3. Differential pinion shaft
ADJUSTMENT AND REASSEMBLY
Judging from abnormality noted before disassembly and what is
found through visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly. Make sure
that all parts are clean.
1) Assemble differential gear and measure thrust play of differ-
ential gear as follows.
Differential gear thrust play
: 0.03 – 0.31 mm (0.001 – 0.012 in.)
Left side
• Hold differential assembly with soft jawed vise and apply
measuring tip of dial gauge to top surface of gear.
• Using 2 screwdrivers (1), move gear (2) up and down and
read movement of dial gauge pointer.
Special tool
(A) : 09900-20606
(B) : 09900-20701
Right side
• Using similar procedure to the above, set dial gauge tip to
gear (1) shoulder.
• Move gear up and down by hand and read dial gauge.
Special tool
(A) : 09900-20606
(B) : 09900-20701
2) If thrust play is out of specification, select suitable thrust
washer from among the following available size, install it and
check again that specified gear play is obtained.
Available thrust washer thickness
0.9, 0.95, 1.0, 1.05, 1.1, 1.15 and 1.2 mm
(0.035, 0.037, 0.039, 0.041, 0.043, 0.045, and 0.047 in.)
MANUAL TRANSMISSION 7A-31
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