Unit Assembly; Differential To Left Case - Suzuki Ignis Service Manual

UNIT ASSEMBLY

DIFFERENTIAL TO LEFT CASE

ASSEMBLY
1) Install differential assembly (1) into right case (2).
2) Insert VSS (3) with grease applied to its O-ring, then tighten
it with bolt.
Grease 99000-25010
3) Join input shaft (5), countershaft (4), low speed gear shift
shaft (2) and high speed gear shift shaft (3) assemblies all
together, then install them into right case (1).
CAUTION:
Take care not to damage oil seal lip by input shaft, or oil
leakage may take place.
NOTE:
• Input shaft right bearing on shaft can be installed into
right case by tapping shaft with plastic hammer.
• Check to make sure that counter shaft is engaged with
final gear while installing.
4) Install 5th & reverse gear shift shaft (1) with 5th & reverse
gear shift guide shaft (2) into right case (5). Reverse gear
shift arm (4) has to be joined with reverse gear shift lever (3)
at the same time.
5) Place reverse gear shift lever, fasten it with bolts after apply-
ing thread lock cement.
"A" : Thread lock cement 99000-32110
Tightening torque
Revers gear shift lever bolts
(a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
NOTE:
• When installing reverse gear shift lever, set it as the
following specification.
Distance between lever end and shaft bore
"a" : 5 mm (0.2 in.)
MANUAL TRANSMISSION 7A-33