Suzuki Ignis Service Manual page 730

5) Fit low speed synchronizer sleeve (4) to hub (3), insert 3
keys (2) in it and then set springs (1) as shown in figure.
NOTE:
• No specific direction is assigned to each key but it is
assigned as sleeve & hub assembly.
• Size of low speed synchronizer keys and springs are
the largest compared with those of high speed and 5th
speed ones.
Synchronizer key installation position
: A = B
[A] : 1st gear side
C : Key way
D : Short flange
6) Install right bearing cone (1) to counter shaft (2) by using
special tool and hammer.
Special tool
(A) : 09923-78210
7) Install needle bearing of resin cage type, apply oil to it, then
install 1st gear and 1st gear synchronizer ring.
8) Drive in low speed sleeve & hub assembly (1) by using spe-
cial tools and hammer, facing "B" side of sleeve to 1st gear.
NOTE:
• Support shaft with special tool as shown in figure so
that retainer of bearing cone (4) will be free from com-
pression.
• Make sure that synchronizer ring (2) key slots are
aligned with keys while press-fitting sleeve & hub
assembly.
• Check free rotation of 1st gear (3) after press-fitting
sleeve & hub assembly.
Special tool
(A) : 09923-78210
(B) : 09925-18011
(C) : 09940-53111
A : Align key slots with keys
MANUAL TRANSMISSION 7A-27