Suzuki Ignis Service Manual page 737

Rg413
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7A-34 MANUAL TRANSMISSION
NOTE:
• Distance "a" can be measured by installing reverse
gear shaft provisionally.
• When "a" is 5 mm (0.2 in.), clearance between reverse
idler gear groove and shift lever end will be 1 mm (0.04
in.).
6) Make reverse idler gear (1) with reverse gear shift lever (2),
insert reverse gear shaft (3) into case through idler gear and
then align "A" in shaft with "B" in case.
NOTE:
• Make sure that washer (4) has been installed in shaft at
above the gear.
• Check to confirm that reverse gear shift lever end has
clearance 1 mm (0.04 in.) to idler gear groove.
7) Clean mating surfaces of both right and left cases, apply
sealant to right case (2) by using a nozzle as shown in figure
by such amount that its section is 1.5mm (0.059 in.) in diam-
eter then mate it with left case (1).
"B" : Sealant 99000-31110
8) Tighten case bolts (3) from left case side to specified torque.
Tightening torque
Transmission case bolts (b) : 19 N·m (1.9 kg-m, 14.0 Ib-ft)
9) Install reverse shaft bolt (4) to which thread lock cement
have been applied with aluminum washer and tighten it.
"A" : Thread lock cement 99000-32110
Tightening torque
Reverse shaft bolt (c) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
10) Install another case bolts from clutch housing side and
tighten them to specification.

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