Honda CRF450R 2009 Service Manual page 503

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ASSEMBLY
PUSH ROD
~
BOOT
I.
MASTER PISTON
~PIVO~\
HYDRAULIC BRAKE
1.0
N"m (0.
1
k.gf.m,
0.7
Ibfoft)
MASTER
CYLINDER
I
1.0 N'm (0.
1
kgf'm,
a.7Ib"'t)
\----:--~:"--_n
BRAKE
LEVER
ASSEMBLY
PIVOT
NUT
~
SPRI
N
G
5.9 N'm
(0.6 kgf-m.
4.4
JbHt)
DUST
COVER
Keep the
piston.
Apply
clean
brake fluid
to
the
master
piston
outer
,----
-- - - -
--
--:::::-:--:::-----,
cups, spring, snap
surface and
master
cylinder
inner
surface.
ring
and
bool
8S 8
set;
do
not
replace
the
parts
individually.
Whtm
ins/ailing
the
(nslallthe
spring
to
the master
piston
.
cups,
do
nat allow
Inslall
the
master
piston assembly
Into
the
master
the lips
to
rum
cylinder.
Inside
out.
Inslalithe washer.
c
Be
certain the snap
ring is
firmly
saaled
in
the groove
MASTER CYLINDER
I
Install the
snap ring to the
master
cylinder
using the
~::::;;~;,;;i::.iiiiC~~n:=====B
~
O
~ O~T~
special
tool.
TOOL:
Snap ring
plie rs
07914-5A50001
Install the
boot
to the master cylinder unlil
it is fuUy
seated
,
16-17

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