Honda CRF450R 2009 Service Manual page 109

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MAINTENANCE
BRAKE SYSTEM
Apply silicone
grease
to
the
adjusting
bolt lip.
BRAKE LEVER POSITION
The brake lever position can be adjusted by loosening
r-
L~
O
~
C~
K
~N~U~T=------:
A
~
O
~
J~U~S~T~
'N
~
G
::-:
B
~
O
~
L~T:------'
the adjuster lock nut, and turning the adjusting bolt.
Turning the
adjusting bolt clockwise moves the brake
lever farther away from the grip: turning the adjusting
boll
counterclockwise moves the brake lever
closer
to
the
grip.
After adjustment. lIghten the
adjuster
lock nut to the
specified torque white
holding
the adjusting bolt.
TORQUE:
5.9 N'm
(0.6
kgf'm,
4.4
IbHt)
If the brake lever freeplay exceeds 20 mm (13/16
in).
there
IS
air
in
the system that must
be
bled.
For brake system air bleeding
(page
16-7).
BRAKE PEDAL HEIGHT
'Q
'
!
-
'
-
_ •
.-~:::::
::::::;;
•.
t ,-
LESS THAN 20 mm
(13/16 in)
Adjust the brake pedal
to
the desired height
by
r - -
--
-- -
P -U
-
S
-
H
-
R-O-O
- - -
--
- - - - - ,
loosening the push
rod
lock nut, and turning
the
push
md.
STANDARD LENGTH
:
79
.6
mm
(3.13 in)
Tighten the push rod
lock
nut to the specified torque.
TORQUE
:
5.9 N ·m
(0.6
kgf'
m
,
4.4
IbHt)
LOCK NUT
L------==
CLUTCH SYSTEM
Make sure
to
adjust
the clutch lever
fraepJay
after the
clutch lever
position
adjustmefll or
when
the clutch
cable IS
dIsconnected
CLUTCH LEVER POSITION
The dutch lever position can
be
adjusted
by loosening
r - - -
--
- - -
-- --A
-
O
-
J -U -S -T-'N-G
-
B
-OL
T
the adjuster lock nut. and turning the adjusting bolt.
Turning
the
adjusting bolt counterclockwise moves the
clutch
lever farlher away from the grip: turning the
adjusting bolt
clockwise
moves the clutch
lever closer
to
the
grip.
After adjustment. lighten the adjuster lock nut securely
while holding
the
adjusting bolt.
Check the clutch lever free play
(page
4-30).
I
NOTICE
I
Failure to
check
the clutch
lever
{reap/ay
may
result
in
damaged clutch plates.
--
--
LOCK NUT
4-29

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