Honda CRF450R 2009 Service Manual page 390

FRONT WHEEUSUSPENSION/STEERING
'1 3 - '14:
OUTER TUBE
I
GUIDE BUSHING
~
SUDER BUSHING \
8
BACK-UP RING '-...
~ ,
7
PUSH ROD - _ _
II
LOCK NUT
8 g O-RING _
'"
:UNGWASH9
1iilii
FORK CENTER SOL T
DUST SEAL
8~
L.J
FORK SLIDER WEAR RING
AIR VALVE
~ \ ~ALVECAP
....
- 1 ~RING g8
~ ~
""o-RING
~I
. FORK CAP
ASSEMBLY
L~O-RINGS ~I
DAMPER
Before assembly, wash all parts with a high flash point
,--===::-::::-::::----::c=-c:-------,
or non-flammable solvenl and
wipe
them dry.
OUTER TUBE AND SLIDER ASSEMBLY
Wrap the end of the slider
with
tape.
Coat new fork oil seal and dust seal lips with
recommended fork oil (page 14-33).
Install the dust seal and stopper ring onto the fork
slider.
Install Ihe oil seal onto the fork slider with its marked
side facing the dust seal.
Remove Ihe tape from Ihe end of the (011< slider.
I
g DUST OIL SEAL
~
'09, '10:
Install the bad<-up ring, guide bushing and slider
~~~=~z.=;;;;;;;~:==;~~~~~M
bushing. [ GUIDE
14·30
NOTE:
Be careful not to damage the slider bushing coating.
Do not open the slider bushing more than
necessary.
Install the back-up ring with its flange side facing
toward the guide bushing.
Remove the burrs from the bushing mating surface,
f - - -- --,
being careful not to peel off the coatir"IQ.
BUSHING
SIDE
SUDER