Honda CRF450R 2009 Service Manual page 315

CLUTCH/KICKSTARTERIGEARSHIFT LINKAGE
RATCHET PAWL
Remove the following:
Guide plate
Drum shifter
Ratchel pawl A
Ralchet pawl B
- Plungers
- Springs
Clean the ratchet pawl A, ratchet pawl B, plungers.
springs and drum shifter with clean transmission oil.
Check each part for wear or damage.
Replace them
if
necessary.
GUIDE
RATCHET PAWL A
Assemble the drum shifter, springs. plungers, ratchet PLUNGER SPRING
pawl A and ratchet pawl B in the guide plate as shown .
L.:"-_---'' -_____ ____ --' __
= --'
GEARSHIFT SPINDLE OIL SEAL
Remove the gearshift spindle oil seal.
InS/8//a
new oil seal
Apply
grease to a new gearshift spindle oil seal lips and
with its marlfed side
install ilia the righ t crankcase.
facing
out.
INSTALLATION
Install the drum pin into the hole on the gearshift drum.
Inslall the relurn spring, washer and stopper arm, and
tighten the stopper arm bolt to the specified torque.
TORQUE: 12 N 'm (1 .2 kgf'm, 91bHt)
Check the stopper ann for proper operation .
Move the stopper arm out of the way using a
screwdriver.
Align the gearshift drum center groove with the drum
pin.
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