Honda CRF450R 2009 Service Manual page 316

CLUTCH/KICKSTARTERIGEARSHIFT LINKAGE
Install and lighten a new gearshift drum center pin to
the specified torque.
TORQUE: 22 N'm (2.2 kgf'm, 161bHt)
Set the gearshift drum cen ter in a position other than
~~~~~~~~~~~!~~~~~~~
neutral.
Ins/all
the drum
Holding the ra tchet pawls In place in the guide plate and
shifter assemb/y
drum shifter, install the drum shifter assembly by
with the
·UP·
mark
aligning the hole of the drum shifter wilh the shift drum
feclng up.
center pin.
Install and lighten Ihe guide plate bolts securely.
Install the shifter collar onlo the drum shifter.
Apply engine oil 1 0 the gearshift spindle serration area.
Do
not
forgel
/0 Install the washer and gearshift spindle assembly Into
install
the washer
the crankcase while aligning the spring ends wi th the
onto
the
gearshift
crankcase stopper pin and gearshift spindle end with
spindle.
the shifter collar.
11-28
Wipe off any oil from the gearshift spindle serration
~=!:=~~~~~~~!!!~!~~~
area .
Install the gearshift pedal on its original position as
marked during removal.
Install and tighten the bolt to the specified torque.
TORQUE: 12 N'm (1 .2 kgf'm, 9lbHt)
Move the gearshift pedal and check the shift
mechanism for smooth operation.
Install the clu tch outer (page 11·20).
Install the right crankcase cover (page 11·8).