ABB ACS560 Manuals

Manuals and User Guides for ABB ACS560. We have 7 ABB ACS560 manuals available for free PDF download: Firmware Manual, Quick Installation And Start-Up Manual, Hardware Manual

ABB ACS560 Firmware Manual (514 pages)

GENERAL PURPOSE DRIVES

Brand: ABB | Category: DC Drives | Size: 10.66 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Purpose of the Manual
12
Contents of this Manual
12
Categorization by Frame (Size)
13
Related Documents
14
Terms and Abbreviations
16
Cyber Security Disclaimer
17
Start-Up, Control with I/O and ID Run
19
Contents of this Chapter
19
How to Start up the Drive
20
How to Start up the Drive Using the Basic Control Panel
20
How to Control the Drive through the I/O Interface
26
Identification (ID) Run
27
ID Run Procedure
28
Using the Control Panel
31
Program Features
33
What this Chapter Contains
33
Local Control Vs. External Control
33
Local Control
34
External Control
34
Operating Modes of the Drive
37
Speed Control Mode
39
Torque Control Mode
39
Frequency Control Mode
39
Special Control Modes
39
Drive Configuration and Programming
39
Configuring Via Parameters
40
Control Interfaces
41
Programmable Analog Inputs
41
Programmable Analog Outputs
41
Programmable Digital Inputs and Outputs
41
Programmable Relay Outputs
41
Fieldbus Control
41
Programmable I/O Extensions
42
Application Control
43
Reference Ramping
43
Constant Speeds/Frequencies
44
Critical Speeds/Frequencies
44
Speed Controller Autotune
45
User Load Curve
49
Process PID Control
50
PID Trim Function
54
Timed Functions
60
Mechanical Brake Control
60
Motor Control
65
Motor Types
65
Motor Identification
65
Scalar Motor Control
65
Vector Control
66
Speed Control Performance Figures
67
Torque Control Performance Figures
68
Power Loss Ride-Through
68
U/F Ratio
68
Flux Braking
69
DC Magnetization
70
Energy Optimization
72
Switching Frequency
72
Rush Control
73
Jogging
73
Speed Compensated Stop
76
DC Voltage Control
77
Overvoltage Control
77
Undervoltage Control (Power Loss Ride-Through)
77
Voltage Control and Trip Limits
78
Brake Chopper
81
Safety and Protections
81
Fixed/Standard Protections
81
Emergency Stop
81
Motor Thermal Protection
82
Motor Overload Protection
88
Programmable Protection Functions
89
Automatic Fault Resets
92
Diagnostics
93
Signal Supervision
93
Energy Saving Calculators
93
Load Analyzer
94
Diagnostics Menu
94
Miscellaneous
95
Backup and Restore
95
User Parameter Sets
95
Data Storage Parameters
96
User Lock
96
Sine Filter Support
97
Dead-Band Function
97
Short and Long Menu
99
Basic Panel Home View Options
99
Control Macros
101
Contents of this Chapter
101
Overview
101
ABB Standard Macro
102
Default Control Connections for the ABB Standard Macro
103
ABB Standard Macro (Vector)
105
Default Control Connections for the ABB Standard (Vector) Macro Terminal Sizes
106
3-Wire Macro
108
Default Control Connections for the 3-Wire Macro
109
Motor Potentiometer Macro
111
Default Control Connections for the ABB Potentiometer Macro
114
Terminal Sizes
114
PID Macro
116
Default Control Connections for the ABB PID Macro
117
Panel PID Macro
119
Default Control Connections for the Panel PID Macro
120
Terminal Sizes
120
Torque Control Macro
122
Default Control Connections for the Torque Control Macro
123
Pump and Fan Control (PFC) Macro
125
Default Control Connections for the PFC Macro
132
Soft Pump and Fan Control (SPFC) Macro
134
Default Control Connections for the SPFC Macro
141
Pharma Macro
143
Default Control Connections for the Pharma Macro
144
Plastic Extrusion Macro
146
Default Control Connections for the ABB Plastic Extrusion Macro
147
Jigar Macro
149
Jigar Machine Sequence
149
Default Control Connections for the ABB Jigar Macro
150
Parameter Default Values for Different Application Macros
154
Parameters
161
What this Chapter Contains
161
Terms and Abbreviations
162
Summary of Parameter Groups
163
Parameter Listing
165
Actual Values
165
Input References
168
Warnings and Faults
169
Diagnostics
170
Control and Status Words
173
System Info
178
Standard DI, RO
179
Standard DIO, FI, FO
187
Standard AI
188
Standard AO
193
Operation Mode
198
Start/Stop/Direction
200
Start/Stop Mode
209
Speed Reference Selection
217
Speed Reference Ramp
226
Speed Reference Conditioning
230
Speed Control
230
Torque Reference Chain
235
Frequency Reference Chain
240
Limits
251
Fault Functions
258
Supervision
266
Timed Functions
273
Motor Thermal Protection
280
Load Analyzer
291
User Load Curve
292
Process PID Set 1
295
Process PID Set 2
309
Brake Chopper
312
Mechanical Brake Control
314
Energy Efficiency
315
Monitoring/Scaling Settings
319
Data Storage
322
Panel Port Communication
323
Fieldbus Adapter (FBA)
326
FBA a Settings
330
FBA a Data in
331
FBA a Data out
332
Embedded Fieldbus
332
Override
340
External PID1
342
PFC Configuration
345
PFC Maintenance and Monitoring
351
Feedback Selection
352
HW Configuration
352
System
354
Motor Control
361
User Motor Parameters
364
Motor Data
365
Differences in the Default Values between 50 Hz and 60 Hz Supply Frequency Settings
371
Parameters Supported by Modbus Backwards Compatibility with 550
372
Additional Parameter Data
375
What this Chapter Contains
375
Terms and Abbreviations
375
Fieldbus Addresses
376
Parameter Groups 1
377
Parameter Groups 10
380

ABB ACS560 Hardware Manual (240 pages)

0.75 to 160 kW, 1.0 to 215 hp

Brand: ABB | Category: Industrial Equipment | Size: 46.87 MB

Section 1

5
- Table of Contents
  5
- Table of Contents
  7
Section 2

11
- Table of Contents
  11
- Contents of this Chapter
  15
- Safety Instructions
  15
- Use of Warnings and Notes
  15
- General Safety in Installation, Start-Up and Maintenance
  16
- Electrical Safety in Installation, Start-Up and Maintenance
  18
- Electrical Safety Precautions
  18
- Additional Instructions and Notes
  19
- Printed Circuit Boards
  19
- Grounding
  20
- Additional Instructions for Permanent Magnet Motor Drives
  21
- General Safety in Operation
  21
- Safety in Installation, Start-Up, Maintenance
  21
- Safety in Operation
  22
- Applicability
  23
- Categorization by Frame (Size)
  23
- Contents of this Chapter
  23
- Introduction to the Manual
  23
- Purpose of the Manual
  23
- Target Audience
  23
- Quick Installation and Commissioning Flowchart
  24
- Terms and Abbreviations
  25
- Related Documents
  27
- Contents of this Chapter
  29
- Operation Principle and Hardware Description
  29
- Operation Principle
  30
- Frames R0
  31
- Layout
  31
- Frames R3
  32
- Frames R4
  34
- Overview of Power and Control Connections
  36
- External Control Connecting Terminal, Frames R0
  37
- External Control Connecting Terminal, Frames R3
  40
- External Control Connection Terminals, Frames R6
  42
- Control Panel
  45
- Mounting Option
  45
- Type Designation Label
  46
- Locations of the Labels on the Drive
  47
- Type Designation Key
  48
- Contents of this Chapter
  51
- Mechanical Installation
  51
- Safety
  52
- Checking the Installation Site
  53
- Required Tools
  54
- Moving the Drive
  55
- Unpacking and Examining Delivery, Frames R0
  55
- Unpacking and Examining Delivery, Frames R3
  56
- Unpacking and Examining Delivery, Frames R5
  57
- Unpacking and Examining Delivery, Frames R6
  59
- Installing the Drive
  61
- Installing the Drive Vertically, Frames R0
  61
- Installing the Drive Vertically, Frames R3
  62
- Installing the Drive Vertically, Frames R5
  63
- Installing the Drive Horizontally Side by Side
  65
- Installing the Drive Vertically Side by Side
  65
- Contents of this Chapter
  67
- European Union
  67
- Planning the Electrical Installation
  67
- Selecting the Supply Disconnecting Device
  67
- Checking the Compatibility of the Motor and Drive
  68
- General Rules
  68
- Other Regions
  68
- Selecting the Power Cables
  68
- Typical Power Cable Sizes
  69
- Alternative Power Cable Types
  70
- Power Cable Types for Limited Use
  70
- Recommended Power Cable Types
  70
- Conduit
  71
- Motor Cable Shield
  71
- Not Allowed Power Cable Types
  71
- Armored Cable / Shielded Power Cable
  72
- Selecting the Control Cables
  72
- Shielding
  72
- Signals in Separate Cables
  72
- Control Panel Cable
  73
- Drive Composer PC Tool Cable
  73
- General Guidelines - IEC
  73
- Relay Cable
  73
- Routing the Cables
  73
- Signals Allowed to be Run in the same Cable
  73
- General Guidelines - North America
  74
- Continuous Motor Cable Shield/Conduit or Enclosure for Equipment on the Motor Cable
  75
- Implementing Thermal Overload and Short-Circuit Protection
  76
- Separate Control Cable Ducts
  76
- Implementing the Emergency Stop Function
  77
- Implementing the Safe Torque off Function
  77
- Protecting the Drive against Ground Faults
  77
- Residual Current Device Compatibility
  77
- Implementing a Bypass Connection
  78
- Implementing the Undervoltage Control (Power-Loss Ride-Through)
  78
- Using a Contactor between the Drive and the Motor
  78
- Example Bypass Connection
  79
- Protecting the Contacts of Relay Outputs
  80
- Switching the Motor Power Supply from Direct-On-Line to Drive
  80
- Switching the Motor Power Supply from Drive to Direct-On-Line
  80
- Contents of this Chapter
  83
- Electrical Installation
  83
- Required Tools
  83
- Warnings
  83
- Checking the Insulation of the Assembly
  84
- Drive
  84
- Input Power Cable
  84
- Measuring the Insulation Resistance of the Motor and Motor Cable
  84
- Brake Resistor Assembly R0
  85
- Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
  85
- EMC Filter
  85
- Ground-To-Phase Varistor
  86
- Frames R0
  87
- Frames R4
  87
- Connecting the Power Cables
  90
- Connection Diagram
  90
- Connection Procedure: Frames R0
  91
- Motor Cable
  91
- Input Power Cable
  93
- Finalization
  94
- Connection Procedure, Frames R3
  95
- Motor Cable
  95
- Input Power Cable
  96
- Notes
  96
- Finalization
  98
- Connection Procedure, Frames R5
  100
- Motor Cable
  101
- Input Power Cable
  102
- Connecting the Control Cables
  104
- DC Connection
  104
- Connection Diagram
  105
- Default Control Connections of ABB Standard Macro
  105
- Notes
  106
- Terminal Sizes
  106
- PNP Configuration for Digital Inputs
  107
- Switches
  107
- Connection for Obtaining 0
  108
- NPN Configuration for Digital Inputs
  108
- Connection Examples of Two-Wire and Three-Wire Sensors
  109
- AI1 and AI2 as Pt100 Sensor Inputs (X1)
  110
- DI5 as Frequency Input
  110
- Control Cable Connection Procedure R0
  111
- Safe Torque off (X4)
  111
- Auxiliary Voltage Connection (for R0
  115
- Installing Option Modules
  116
- To Install a Front Option
  118
- Front Option Slot 1
  119
- Front Option Slot 2 (Applicable for R3
  120
- To Install a Side Option
  121
- To Remove a Front Option
  121
- Reinstalling Cover, Frames Size R0
  122
- Reinstalling Covers
  122
- To Remove a Side Option
  122
- Wiring the Modules
  122
- Reinstalling Covers, Frame Size
  123
- Reinstalling Side Plates and Covers, Frames Size R5
  123
- Connecting a PC
  124
- Checklist
  127
- Contents of this Chapter
  127
- Installation Checklist
  127
- Contents of this Chapter
  129
- Description of Symbols
  129
- Maintenance and Hardware Diagnostics
  129
- Maintenance Intervals
  129
- Recommended Annual Maintenance Actions by the User
  130
- Recommended Maintenance Action by the User
  130
- Heatsink
  131
- Fans
  132
- Replacing the Cooling Fan, Frames Size R0
  132
- Replacing the Main Cooling Fan, Frame R5
  133
- Replacing the Main Cooling Fan, Frames R6
  134
- Capacitors
  135
- Replacing the Auxiliary Cooling Fan, Frames R5
  135
- Cleaning the Control Panel
  136
- Control Panel
  136
- Reforming the Capacitors
  136
- Replacing the Battery in the Control Panel
  136
- Control Panel Leds
  137
- Drive Leds (R3
  137
- Leds
  137
- Contents of this Chapter
  139
- IEC Ratings
  139
- Ratings
  139
- Technical Data
  139
- Definitions
  140
- Ambient Temperature Derating, IP20
  141
- Derating
  141
- Sizing
  141
- Altitude Derating
  142
- Fuses (IEC)
  143
- Output Frequency Derating
  143
- Switching Frequency Derating
  143
- Ur and Ar Fuse
  144
- Gg Fuses
  145
- Gr Fuses
  145
- Circuit Breakers
  147
- Dimensions, Weights and Free Space Requirements
  148
- Standard Frames
  148
- Thermal Losses, Cooling Data and Noise
  149
- Terminal and Lead-Through Data for the Power Cables
  150
- Terminal and Lead-Through Data for the Control Cables
  151
- Electrical Power Network Specification
  153
- Motor Connection Data
  153
- EMC Compatibility and Motor Cable Length
  154
- Brake Resistor Connection Data for Frames R0
  155
- Control Connection Data
  155
- Energy Efficiency Data (Ecodesign)
  159
- Ambient Conditions
  160
- Auxiliary Circuit Power Consumption
  160
- Degree of Protection
  160
- Applicable Standards
  162
- Materials
  162
- CE Marking
  163
- Compliance with the European Low Voltage Directive
  164
- Compliance with the European EMC Directive
  165
- Compliance with the European ROHS II Directive 2011/65/EU
  165
- Compliance with the European Machinery Directive 2006/42/EC 2Nd Edition - June 2010
  166
- Category C1
  168
- Category C2
  168
- Compliance with the en 61800-3:2004 + A1:2012
  168
- Definitions
  168
- Category C3
  169
- Category C4
  169
- Contents of this Chapter
  171
- Dimension Drawings
  171
- Frame R0, IP20
  171
- Frame R1, IP20
  172
- Frame R2, IP20
  173
- Frame R3, IP20
  174
- Frame R4, IP20
  175
- Frame R5, IP20
  176
- Frame R6, IP20
  177
- Frame R7, IP20
  178
- Frame R8, IP20
  179
- Contents of this Chapter
  181
- Operation Principle and Hardware Description
  181
- Planning the Braking System
  181
- Resistor Braking
  181
- Resistor Braking, Frames R0
  181
- Selecting the Brake Resistor
  181
- Placing the Brake Resistor
  185
- Selecting and Routing the Brake Resistor Cables
  185
- Protecting the System in Brake Circuit Fault Situations
  186
- Electrical Installation
  187
- Mechanical Installation
  187
- Start-Up
  187
- Planning the Braking System
  188
- Resistor Braking, Frames R4
  188
- Contents of this Chapter
  191
- Description
  191
- The Safe Torque off Function
  191
- Compliance with the European Machinery Directive and the UK Supply of Machinery (Safety) Regulations
  192
- Connection Principle (R0
  193
- Connection with Internal Power Supply
  193
- Wiring
  193
- Connection with External Power Supply
  194
- Wiring Examples (R0
  194
- Wiring with Internal Power Supply
  194
- Connection Principle (R3
  195
- Connection with Internal Power Supply
  195
- Wiring with External Power Supply
  195
- Connection with External Power Supply
  196
- Wiring Examples (R3
  196
- Wiring with Internal Power Supply
  196
- Activation Switch
  197
- Cable Types and Lengths
  197
- Wiring with External Power Supply
  197
- Grounding of Protective Shields
  198
- Operation Principle
  199
- Competence
  200
- Start-Up Including Validation Test
  200
- Validation Test Procedure
  200
- Validation Test Reports
  200
- Use
  202
- Competence
  204
- Maintenance
  204
- Fault Tracing
  205
- Safety Data
  206
- Terms and Abbreviations
  208
- Declarations of Conformity
  210
- TÜV Certificate
  210
- BIO-01 I/O Extension Module
  213
- Contents of this Chapter
  213
- Hardware Description
  213
- Optional Panel Bus Adapters and Extension Modules
  213
- Product Overview
  213
- Safety Instructions
  213
- Electrical Installation
  214
- Layout
  214
- Mechanical Installation
  214
- Control Connection Data
  215
- Start-Up
  215
- Technical Data
  215
- Dimensions
  216
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  217
- CMOD-01 Multifunction Extension Module (External 24 VAC/DC)
  217
- Contents of this Chapter
  217
- Layout and Example Connections
  217
- Product Overview
  217
- Mechanical Installation
  218
- Electrical Installation
  219
- Start-Up
  219
- Technical Data
  220
- Dimension Drawing
  221
- BAPO-01 Auxiliary Power Extension Module
  222
- Hardware Description
  222
- Electrical Installation
  223
- Layout
  223
- Mechanical Installation
  223
- Start-Up
  224
- Technical Data
  224
- Hardware Description
  225
- Product Overview
  225
- RDUM-01 Blank Control Panel
  225
- Example: Connecting a RDUM-01 Panel to an Assistant or Basic Control Panel Mounted on a Cabinet Door
  226
- Layout
  226
- BREL-01 Relay Output Extension Module
  227
- CDPI-02 Panel Bus Adapters
  227
- Contents of this Chapter
  227
- Installing Assistant or Basic Control Panel on the Cabinet Door
  227
- Safety Instructions
  227
- Hardware Description
  228
- Layout
  228
- Mechanical Installation
  228
- Product Overview
  228
- Configuration Parameters
  229
- Electrical Installation
  229
- Start-Up
  229
- Technical Data
  231
- Contents of this Chapter
  233
- External Input Choke
  233
- Specification
  233
- Why External Input Chokes Are Required
  233
- External Input Choke Types
  234
- Mechanical Dimensions
  234
- Contents of this Chapter
  237
- D U /D T Filter Types
  237
- D U /D T Filters
  237
- Where Is a D U /D T Filter Needed
  237
- Description, Installation and Technical Data of the AOCH and noch Filters
  238
- Description, Installation and Technical Data of the FOCH Filters
  238
- Further Information
  239

ABB ACS560 Quick Installation And Start-Up Manual (300 pages)

GENERAL PURPOSE DRIVES standard control program

Brand: ABB | Category: DC Drives | Size: 18.44 MB

General Considerations
3
Reform the Capacitors
3
EN - Quick Installation and Start-Up Guide
3
Select the Power Cables
4
Ensure the Cooling
4
Protect the Drive and Input Power Cable
4
Install the Drive
5
Required Tools for Installing the Drive
5
Installing a Drive to DIN Installation Rail (Frames R0...R2 Only)
5
Removing Drive from the DIN Installation Rail (Frames R0...R2 Only)
5
Installing a Drive with Screws (Frames R0...R8)
6
Measuring the Insulation of the Motor and Motor Cable
8
Connecting the Power Cables
9
Connection Diagram
9
Connection Procedure: Frames R0…R2
10
Motor Cable
10
Input Power Cable
11
Electrical Installation
12
Emc Filter
14
DC Connection
22
Connecting the Control Cables
22
Default Control Connections of ABB Standard Macro
23
Terminal Sizes
24
Output Signal
25
Product Overview
25
Layout
25
Install Optional Modules, if any
25
Hardware Description
25
BIO-01 Electrical Connection
26
Install BIO-01
26
Electrical Installation
26
Mechanical Installation of Option Modules
27
Installing Option Modules
27
EMC Filter
28
Ground-To-Phase Varistor
28
Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
28
Reinstalling Covers
30
Reinstalling Cover, Frames Size R0…R2
30
Reinstalling Covers, Frame Size R3, R4
30
Reinstall Covers (Frames R3...R8)
31
Frames Action
31
Start up and Use
32
Before You Start
32
Using the Control Panel
33
Arrow Buttons
33
Status Leds
33
Loc/Rem Button
33
Display
34
Control Location and Related Icons
34
Rotation Direction
34
Main
34
Sub Menus
35
Motor Data
35
Motor Control
35
Automatic
36
Coast
36
Constant
36
Fast
36
Connection Macro
37
Selected Macro Is ABB Standard (2-Wire)
37
Diagnostics
39
Energy Efficiency
39
Backup Data
39
Parameter Settings
39
Complete Parameter List
40
Options Menu
40
Setting Speed or Frequency Reference
41
Changing the Rotation Direction
41
View Active Faults/Warnings
41
Fault and Warning Messages
41
Warning Messages
42
Auto Configuration of I/O’s and Fieldbus Module
43
Drive and Panel Communication Failure
44
Status Light
44
Basic Panel Mounting Template
44
Parameter Listing
47
Main Control Word
51
Main Status Word
51
Drive Status Word 1
51
Drive Status Word 2
52
Start Inhibit Status Word
52
Speed Control Status Word
52
Constant Speed Status Word
53
Drive Status Word 3
53
MSW Bit 10 Selection
53
MSW Bit 11 Selection
53
Drive Configuration 2
54
Standard DI, RO
54
DI Status
54
DI Delayed Status
54
DI3 on Delay
55
DI3 off Delay
55
DI4 on Delay
55
DI4 off Delay
55
RO1 Source
56
RO1 on Delay
56
RO1 off Delay
56
RO2 Source
56
Standard DIO, FI, FO
57
Standard AI
57
AI Force Selection
57
AI Supervision Function
57
Operation Mode
59
Ext1/Ext2 Selection
60
Start/Stop/Direction
60
Ext1 Control Mode
60
Ext2 Control Mode
60
Ext1 In2 Source
61
Ext1 In3 Source
61
Ext2 Commands
61
Ext2 Start Trigger Type
61
Enable Start Command
62
Direction
62
Enable to Rotate
62
Start Mode
62
Zero Speed Delay
63
DC Current Control
63
DC Hold Speed
63
DC Current Reference
63
Speed Reference Selection
64
Speed Comp Stop Threshold
64
Force Auto Restart
64
Ext1 Speed Ref1
64
Constant Speed Sel1
65
Constant Speed 1
65
Jogging 1 Ref
65
Speed Ref Safe
65
Motor Potentiometer Function
66
Speed Reference Ramp
66
Speed Reference Actual 6
66
Motor Potentiometer Ref Act
66
Ramp Set Selection
67
Acceleration Time 1
67
Deceleration Time 2
67
Acc Time Jogging
67
Torque Reference Chain
68
Torque Ref2 Source
68
Torque Ref1 Function
68
Torque Ref1/2 Selection
68
Torque Ref Filter Time
69
Torque Ramp up Time
69
Torque Ramp down Time
69
Torque Reversal
69
Frequency Ref Ramp Output
70
EXT1 Frequency Ref1
70
EXT1 Frequency Ref2
70
EXT1 Frequency Function
70
Constant Frequency Sel2
71
Constant Frequency 1
71
Frequency Ref Safe
71
Jogging 2 Frequency Ref
71
Freq Deceleration Time 1
72
Freq Ramp in Zero Source
72
Shape Time 1
72
Frequency Ref Unlimited
72
Torque Limit Status
73
Current Limit Monitor Time
73
Current Limit Actions
73
Minimum Speed
73
Max Torque 2 Source
74
Power Motoring Limit
74
Power Generating Limit
74
Overvoltage Control
74
Fault Functions
75
External Event 1 Source
75
External Event 2 Source
75
Fault Reset Selection
75
Selectable Fault
76
Number of Trials
76
Total Trials Time
76
Stall Function
76
Supervision
77

ABB ACS560 Hardware Manual (164 pages)

Brand: ABB | Category: Power Tool | Size: 47.42 MB

Table of Contents
5
1 Safety Instructions

11
2 Introduction to the Manual

17
- Contents of this Chapter
  17
- Applicability
  17
- Target Audience
  17
- Purpose of the Manual
  17
- Categorization by Frame (Size)
  17
- Quick Installation and Commissioning Flowchart
  18
- Terms and Abbreviations
  19
- Related Documents
  20
3 Operation Principle and Hardware Description

23
- Contents of this Chapter
  23
- Operation Principle
  23
- Layout
  24
  - Frames R0
    24
  - Frame Size R3
    26
  - Frame R4
    27
- Overview of Power and Control Connections
  28
- Control Panel
  32
- Type Designation Label
  33
  - Locations of the Labels on the Drive
    34
- Type Designation Key
  35
4 Mechanical Installation Contents of this Chapter

37
5 Planning the Electrical Installation

49
6 Electrical Installation

61
- Contents of this Chapter
  61
- Warnings
  61
- Required Tools
  61
- Checking the Insulation of the Assembly
  61
  - Drive
    61
  - Input Power Cable
    62
  - Motor and Motor Cable
    62
  - Brake Resistor Assembly R0
    62
- Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
  63
  - EMC Filter
    63
  - Ground-To-Phase Varistor
    63
  - Frames R0
    64
  - Frames R4
    65
- Connecting the Power Cables
  67
  - Connection Diagram
    67
  - Connection Procedure, Frames R0
    68
    
    Motor Cable
    68
    
    Input Power Cable
    69
    
    Finalization
    71
  - Connection Procedure, Frames R3
    71
    
    Motor Cable
    72
    
    Notes
    73
    
    Input Power Cable
    73
    
    Finalization
    74
  - Connection Procedure, Frames R5
    75
    
    Motor Cable
    76
    
    Notes for Frame R8
    77
    
    Input Power Cable
    77
- DC Connection
  80
- Connecting the Control Cables
  80
  - Default Control Connections for the ABB Standard Macro
    81
  - Terminal Sizes
    81
  - Notes
    82
  - Switches
    82
  - PNP Configuration for Digital Inputs
    83
  - NPN Configuration for Digital Inputs
    83
  - Connection for Obtaining 0
    84
  - Connection Examples of Two-Wire and Three-Wire Sensors
    84
  - DI5 as Frequency Input
    85
  - AI1 and AI2 as Pt100 Sensor Inputs (X1)
    85
  - Safe Torque off (X4)
    86
  - Control Cable Connection Procedure R0
    86
    
    R0...R2
    88
    
    R3...R5
    89
- Installing Optional Modules
  90
  - Mechanical Installation of Option Modules
    90
    
    R6...R8
    90
    
    Option Slot 1 (Fieldbus Adapter Modules)
    91
  - Wiring the Modules
    91
- Reinstalling Covers
  91
- Connecting a PC
  92
7 Installation Checklist

95
- Contents of this Chapter
  95
- Warnings
  95
- Checklist
  95
8 Maintenance and Hardware Diagnostics

97
- Contents of this Chapter
  97
- Maintenance Intervals
  97
- Heatsink
  99
- Fans
  99
- Capacitors
  103
  - Reforming the Capacitors
    103
- Control Panel
  103
  - Cleaning the Control Panel
    103
  - Replacing the Battery in the Control Panel
    103
- Leds
  104
  - Drive Leds (R3~R8)
    104
  - Control Panel Leds
    104

ABB ACS560 Quick Installation And Start-Up Manual (306 pages)

Brand: ABB | Category: DC Drives | Size: 14.91 MB

EN - Quick Installation and Start-Up Guide
3
General Considerations
3
Select the Power Cables
4
Ensure the Cooling
4
Protect the Drive and Input Power Cable
4
Install the Drive
5
Required Tools for Installing the Drive
5
Connecting the Power Cables
10
Connection Diagram
10
Connection Procedure: Frames R0
11
Connecting the Control Cables
24
Install Optional Modules, if any
27
Hardware Description
27
Electrical Connection
28
Ground-To-Phase Varistor
31
Reinstalling Covers
32
Start-Up and Use
34
Before You Start
34
Using the Control Panel
35
Motor Data
38
Motor Control
38
Parameter Settings
45
Options Menu
46
View Active Faults/Warnings
47
Drive and Panel Communication Failure
50
Status Light
50
Parameter Listing
53
Technical Data
127
Contents of this Chapter
127
IEC Ratings
127
Typical Power Cable Sizes
131
Dimensions, Weights and Free Space Requirements
132
Applicable Standards
134
Compliance with the European EMC Directive
136
Compliance with the European ROHS II Directive 2011/65/EU
136
Warning Messages
139
Fault Messages
153
Further Information
305

ABB ACS560 Quick Installation And Start-Up Manual (254 pages)

standard control program

Brand: ABB | Category: DC Drives | Size: 15.1 MB

EN - Quick Installation and Start-Up Guide
3
General Considerations
3
Protect the Drive and Input Power Cable
4
Install the Drive
5
Required Tools for Installing the Drive
5
Connecting the Power Cables
9
Connection Diagram
9
Connection Procedure: Frames R0
10
Motor Cable
10
Input Power Cable
12
Connecting the Control Cables
23
Install Optional Modules, if any
25
Hardware Description
26
Product Overview
26
Electrical Installation
27
Electrical Connection
27
Installing Option Modules
28
Mechanical Installation of Option Modules
28
Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
29
Emc Filter
29
Ground-To-Phase Varistor
29
Reinstalling Covers
31
Start-Up and Use
34
Before You Start
34
Using the Control Panel
34
Motor Data
37
Motor Control
37
Energy Efficiency
42
Backup Data
43
Parameter Settings
43
Complete Parameter List
43
Setting Speed or Frequency Reference
44
Changing the Rotation Direction
45
View Active Faults/Warnings
45
Drive and Panel Communication Failure
47
Status Light
47
Parameter Listing
49
Technical Data
99
Contents of this Chapter
99
IEC Ratings
99
Ur and Ar Fuse
100
Typical Power Cable Sizes
103
Dimensions, Weights and Free Space Requirements
103
Applicable Standards
106
Compliance with the European Low Voltage Directive
107
Compliance with the European EMC Directive
108
Compliance with the European ROHS II Directive 2011/65/EU
108
EU Declaration of Conformity
109
Warning Messages
111
Fault Messages
118
Electrical Installation
153
Further Information
253

ABB ACS560 Quick Installation And Start-Up Manual (232 pages)

Brand: ABB | Category: DC Drives | Size: 14.49 MB

General Considerations
3
Protect the Drive and Input Power Cable
4
Install the Drive
5
Required Tools for Installing the Drive
5
Checking the Insulation of the Motor and Motor Cable
8
Connecting the Power Cables
9
Connection Diagram
9
Connection Procedure: Frames R0
10
Motor Cable
10
Input Power Cable
11
Electrical Installation
13
Connection Procedure, Frames R6
18
Connecting the Control Cables
22
Terminal Sizes
24
Install Optional Modules, if any
24
Electrical Connection
26
Mechanical Installation of Option Modules
27
Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
28
Emc Filter
28
Ground-To-Phase Varistor
28
Reinstalling Covers
30
Start-Up and Use
32
Before You Start
32
Using the Control Panel
32
Motor Data
34
Energy Efficiency
37
Options Menu
38
Setting Speed or Frequency Reference
38
Changing the Rotation Direction
38
View Active Faults/Warnings
39
Fault and Warning Messages
39
Drive and Panel Communication Failure
41
Status Light
41
Parameter Listing
43
Technical Data
93
Contents of this Chapter
93
IEC Ratings
93
Ur and Ar Fuse
94
Typical Power Cable Sizes
98
Dimensions, Weights and Free Space Requirements
99
Warning Messages
101
Fault Messages
108
Input Power Cable
125
Motor Cable
133
Installing Option Modules
141
EN - Quick Installation and Start-Up Guide
145
Further Information
231

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