Suzuki Grand Vitara 2011 Manual page 1391

Output shaft shim selection table
Clearance "c" – "d"
0 – 0.09 mm (0 – 0.04 in.)
0.1 – 0.19 mm
(0.004 – 0.007 in.)
0.2 – 0.29 mm
(0.008 – 0.011 in.)
0.3 – 0.39 mm
(0.012 – 0.015 in.)
0.4 – 0.49 mm
(0.016 – 0.019 in.)
0.5 – 0.59 mm
(0.020 – 0.023 in.)
0.6 – 0.69 mm
(0.024 – 0.027 in.)
0.7 – 0.79 mm
(0.028 – 0.031 in.)
"d"
"b"
3
5
"c"
"a"
2
Manual Transmission/Transaxle: For Petrol Engine Model 5B-22
Thickness of
countershaft shim
—
0.1 mm (0.004 in.)
0.2 mm (0.008 in.)
0.3 mm (0.012 in.)
0.4 mm (0.016 in.)
0.5 mm (0.020 in.)
0.6 mm (0.024 in.)
0.7 mm (0.028 in.)
6
4
1
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16) Install selected countershaft shim and output shaft
shim to adapter case.
17) Clean mating surface of both rear case (1) and
adapter case, and uniformly apply sealant to rear
case as shown in figure by such amount that its
section is 1.2 mm (0.047 in.) in diameter, and then
mate it with adapter case.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
18) Install rear case to adapter case. Tighten case bolts
(2) to specified torque.
Tightening torque
Adapter case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-
ft)
2, (a)
2, (a)
19) Install transfer assembly or extension case assembly
to transmission assembly. Tighten transfer or
extension case fastening bolts to specified torque
referring to "Transfer Assembly Components: Motor-
Shift Type (Transfer with Shift Actuator) in Section
3C", "Transfer Assembly Components: Non-Shift
Type (Transfer without Shift Actuator) in Section 3C"
or "Extension Case Assembly Components: For
Petrol Engine Model".
20) Install gear shift control lever rear case assembly
and gear shift lever front case assembly referring to
"Gear Shift Control Lever Rear Case Assembly
Removal and Installation: For Petrol Engine Model"
and "Gear Shift Lever Front Case Assembly
Removal and Installation: For Petrol Engine Model".
21) Install clutch operating cylinder assembly to
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation in Section 5C".
1
"A"
2, (a)
2, (a)
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