Extension Case Assembly Removal And Installation; Extension Case Disassembly And Reassembly - Suzuki Grand Vitara 2011 Manual

Extension Case Assembly Removal and
Installation
Removal
Remove extension case assembly referring to "Manual
Transmission Assembly Dismounting and Remounting:
For Petrol Engine Model".
Installation
Reverse removal procedure for installation of extension
case assembly, noting the following points.
• Extension to transmission bolt: 23 N⋅m (2.3 kgf-m,
17.0 lb-ft)
• Fill gear oil to extension case referring to "Extension
Case Oil Change: For Petrol Engine Model".

Extension Case Disassembly and Reassembly

Disassembly
1) Remove rear extension case and damper with
bracket (if equipped) from front extension case.
2) Disassemble rear extension case (2) as follows, if
necessary.
a) Remove oil seal (3) from rear extension case
using flat end rod or the like.
b) Remove needle bearing (1) using special tools.
Special tool
(A): 09913–76010
(B): 09944–66020
2
3
1
3) Remove intermediate shaft from front extension
case.
4) Remove oil seal from front extension case using flat
end rod or the like, if necessary.
Manual Transmission/Transaxle: For Petrol Engine Model 5B-34
S6JB0A5216033
S6JB0A5216034
(B)
(A)
I6JB01520003-01
5) Remove intermediate front bearing and/or
intermediate rear bearing using press (1) and
bearing puller (2), if necessary.
2
Reassembly
1) Install intermediate front bearing (1) and/or
intermediate rear bearing (2) using press (3) and
bearing puller (4).
4
2) Install oil seal (1) to front extension case (2) until it
become flush with case using special tool, and then
apply grease to oil seal lip.
NOTE
When installing oil seal, face its spring side
inward.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09951–46010
1
I6JB01520004-01
3
2
1
I6JB01520005-01
1, "A"
(A)
2
I6JB01520006-01