Suzuki Grand Vitara 2011 Manual page 1427

15) Apply grease to gear shift locating balls (1) and
springs (2), then install them. Apply sealant to gear
shift locating bolts (3), and then tighten bolts to
specified torque.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
"B": Sealant 99000–31110 (SUZUKI Bond
No.1215)
Tightening torque
Gear shift locating bolt (a): 19 N·m (1.9 kgf-m,
14.0 lb-ft)
1,"A"
16) Install new circlip (1) of main shaft rear bearing to
rear case using snap ring pliers (2).
17) Install reverse shift shaft (1), rear bearing plate (2)
and oil gutter (3) as shown in figure. Tighten rear
bearing plate bolts (4) to specified torque.
Tightening torque
Rear bearing plate bolt (a): 22 N·m (2.2 kgf-m,
16.0 lb-ft)
2
1
1
3
Manual Transmission/Transaxle: For Diesel Engine Model 5B-58
1, "A"
2, "A"
3, "B", (a)
2, "A"
I5JB0B520044-01
2
1
I5JB0B520045-01
4, (a)
2
4, (a)
I5JB0B520046-01
18) Install reverse shift limit spring (1) and cam (2) to
reverse shift shaft (3), and then hook spring to rear
bearing plate.
19) Set new gear shift shaft inner pin (4) and outer pin
(5) facing each gap ("a", "b") in the opposite direction
as shown in figure. Drive gear shift shaft pins by
using special tool.
Special tool
: 09922–85811
1
"b"
5
4
"a"
A: Upper side
20) Install gear shift & select lever assembly (1) and
each gear shift yoke (2).
21) Set new gear shift yoke inner pin (3) and outer pin
(4) facing each gap ("a", "b") in the opposite direction
as shown in figure. Drive gear shift yoke pin by using
special tool.
Special tool
(A): 09922–85811
1
2
3
A
2
3
2
I5JB0B520047-04
"b"
4
3
"a"
(A)
I5JB0B520048-02