Extension Case Assembly Inspection - Suzuki Grand Vitara 2011 Manual

5B-35 Manual Transmission/Transaxle: For Petrol Engine Model
3) Install intermediate shaft with bearings to front
extension case.
4) Assemble rear extension case (2) as follows.
a) Install needle bearing (1) to rear extension case
until it become flush with case using special tool.
Special tool
(A): 09913–75520
(A)
b) Install oil seal (1) to rear extension case (2) until
it become flush with case using special tool, and
then apply grease to oil seal lip.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–75510
(A)
5) Clean mating surfaces of front extension case (2)
and rear extension case (1), apply sealant to rear
extension case as shown in figure by such amount
that its section is 1.5 mm (0.059 in.) in diameter, and
install rear extension case and damper bracket (3) (if
equipped) to front extension case and then tighten
case bolts (4) to specified torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Extension case bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
1
2
I6JB01520007-01
1, "A"
2
I6JB01520008-01
"A"
1
6) Install damper (1) to damper bracket (4) or rear
extension case (2) and tighten damper nuts (5) or
damper bolts (3) to specified torque.
Tightening torque
Damper bolt (a): 50 N·m (5.0 kgf-m, 36.5 lb-ft)
Damper nut (b): 50 N·m (5.0 kgf-m, 36.5 lb-ft)
1
5,(b)
2

Extension Case Assembly Inspection

• Check needle bearing and bearing contacting surface
for damage. Replace as required.
• Check bearing for smooth rotation and replace it if
abnormality is found.
2
1
4,(a)
3
I6JB0A521005-01
2
4
1
3,(a)
I6JB0A521006-01
S6JB0A5216035