Manual Transmission Unit Reassembly - Suzuki Grand Vitara 2011 Manual

5B-19 Manual Transmission/Transaxle: For Petrol Engine Model
7) Remove gear shift locating bolts (1), then take out
locating springs (2) and gear shift shaft balls (3).
8) Remove rear to front case bolts (4), then separate
rear case from front case tapping front case flange
with plastic hammer.
4
9) Remove oil gutter.
10) Remove reverse shaft assembly (1).
11) Remove low gear shift inverse lever (4).
12) Remove low speed gear shift shaft (2) and 5th &
reverse gear shift fork (3) with 5th speed
synchronizer sleeve (5).
2
4
13) Remove input shaft needle bearing, 5th speed
synchronizer ring and 5th speed synchronizer levers.
14) Remove input shaft front bearing circlip (1) from
case using special tool.
Special tool
(A): 09900–06106
1
2
3
I5JB0A520036-01
5
3
1
I5JB0A520037-01
(A)
1
I5JB0A520038-01
15) Remove input shaft assembly (1), countershaft
assembly (2), high speed gear shift fork (3) and low
speed gear shift fork (4) as assembly from front case
(5) tapping input shaft end by plastic hammer lightly.

Manual Transmission Unit Reassembly

1) Assemble input shaft assembly (1), countershaft
assembly (2), high speed gear shift fork (3) and low
speed gear shift fork (4), then install them all
together into front case (5).
CAUTION
!
Take care not to damage oil seal lip by input
shaft, or oil leakage may take place.
2) Install input shaft front bearing snap ring (1) using
special tool.
Special tool
(A): 09900–06106
4
2
1
5
3
I5JB0A520039-01
S6JB0A5216020
4
2
1
5
3
I5JB0A520039-01
(A)
1
I5JB0A520040-01