Suzuki Grand Vitara 2011 Manual page 1395

6) Drive in high speed synchronizer assembly (1) using
special tool and hammer.
NOTE
• While press-fitting sleeve & hub, make
sure that synchronizer ring key slots (2)
are aligned with keys in sleeve & hub
assembly.
• Check free rotation of 4th gear after press
fitting sleeve & hub assembly.
Special tool
(A): 09913–84510
7) Check 4th gear (1) thrust clearance by using
thickness gauge. If clearance is out of specification,
repress-fit or replace defective part.
4th gear thrust clearance
"a": 0.10 – 0.30 mm (0.004 – 0.012 in.)
"a"
Manual Transmission/Transaxle: For Petrol Engine Model 5B-26
(A)
1
2
I5JB0A520061-01
1
I5JB0A520062-01
8) Apply oil to high speed gear needle bearing, and
then install 3rd gear bush (1), high speed gear
needle bearing (2) and 3rd gear (3).
4. 4th gear
9) Press-fit 5th speed synchronizer hub (1) using
special tool and hammer.
Special tool
(A): 09913–84510
(A)
10) Check 3rd gear (1) thrust clearance by using
thickness gauge. If clearance is out of specification,
repress-fit or replace defective part.
3rd gear thrust clearance
"a": 0.10 – 0.30 mm (0.004 – 0.012 in.)
I5JB0A520063-01
1
I5JB0A520064-01
1
"a"
I5JB0A520065-01