Suzuki Grand Vitara 2011 Manual page 1389

3) Install low speed gear shift shaft (1) and low gear
shift inverse lever (2) and tighten with new bolt (3).
Tightening torque
Low gear shift inverse lever bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
2
4) Fit 5th & reverse gear shift fork (1) to 5th speed
synchronizer sleeve (2), and install them into input
shaft and front case in specified direction as shown
in figure.
2
1
A: Chamfered side
5) Set reverse idler gear (1), reverse gear shift lever (2)
and reverse gear shaft washer (4), insert reverse
gear shaft (3) into case through idler gear and then
align hole "B" in shaft with protrusion "A" in case.
3
2
Manual Transmission/Transaxle: For Petrol Engine Model 5B-20
1
3, (a)
I5JB0A520041-02
A
I5JB0A520042-01
"B"
4
1
"A"
I5JB0A520043-01
6) Install oil gutter.
7) Install 5th speed synchronizer levers and 5th speed
synchronizer ring as follows.
a) Fit 5th speed synchronizer levers (1) to hub (2)
aligning protrusion "A" of 5th speed synchronizer
levers with groove of hub.
"A"
1
b) Install synchronizer ring (1) to hub (2) in
specified direction as shown in figure.
8) Install input shaft needle bearing to end of input
shaft.
9) Clean mating surfaces of both front and rear cases,
and uniformly apply sealant to front case (1) as
shown in figure by such amount that its section is 1.2
mm (0.047 in.) in diameter, and then mate it with rear
case.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
"A"
2
I5JB0A520044-01
1
2
I5JB0A520045-01
1
"A" "A"
I5JB0A520046-01