Manual Transmission Unit Disassembly - Suzuki Grand Vitara 2011 Manual

• Use specified torques as given below.
Tightening torque
Transmission to engine bolt and nut (a): 85 N·m (
8.5 kgf-m, 61.5 lb-ft)
Engine rear mounting member bolt (b): 55 N·m (
5.5 kgf-m, 40.0 lb-ft)
Clutch housing lower plate bolt (c): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
Engine rear mounting No.2 bolt (d): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
• Set each clamp for wiring and hose securely.
• Install shift control lever referring to "Transmission
Shift Control Lever Removal and Installation: For
Petrol Engine Model".
• Connect clutch fluid joint to pipe of clutch operating
cylinder assembly referring to "Clutch Operating
Cylinder Assembly Removal and Installation in
Section 5C".
• Install exhaust No.2 pipe referring to "Exhaust System
Components: For Petrol Engine Model in Section 1K".
• Fill gear oil to transmission referring to "Manual
Transmission Oil Change: For Petrol Engine Model".
• Fill gear oil to transfer or extension case referring to
"Transfer Oil Change: Motor-Shift Type (Transfer with
Shift Actuator) in Section 3C", "Transfer Oil Change:
Non-Shift Type (Transfer without Shift Actuator) in
Section 3C" or "Extension Case Oil Change: For
Petrol Engine Model".
• Connect battery and check function of engine, clutch,
transmission and transfer.
• Install propeller shafts referring to "Propeller Shaft
Removal and Installation in Section 3D".
(b)
(c)
(a)
(c)
Manual Transmission/Transaxle: For Petrol Engine Model 5B-18
(b)
(d)
(a)
(a)
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Manual Transmission Unit Disassembly

1) Remove clutch operating cylinder assembly from
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation in Section 5C"
2) Remove gear shift control lever rear cause assembly
and gear shift lever front case assembly referring to
"Gear Shift Control Lever Rear Case Assembly
Removal and Installation: For Petrol Engine Model"
and "Gear Shift Lever Front Case Assembly
Removal and Installation: For Petrol Engine Model".
3) Separate transfer assembly (1) or extension case
from transmission assembly.
1
4) Remove adapter case (1) from rear case (2).
5) Remove output shaft assembly (3) from adapter
case.
2
1
3
6) Remove reverse shaft bolt (1) and back up light
switch (2).
2
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