Suzuki Grand Vitara 2011 Manual page 1435

13) Apply oil to 2nd gear needle bearing, and then install
2nd gear synchronizer ring assembly, needle
bearing and 2nd gear (1) to main shaft.
14) Drive in 3rd gear bush (2) using bearing puller,
special tool and hydraulic press.
Special tool
(A): 09913–85210
1
15) Apply oil to 3rd gear needle bearing (1), and then
install needle bearing, 3rd gear (2) and 3rd gear
synchronizer ring assembly (3) to main shaft.
16) Assemble high speed synchronizer sleeve (4), key
(5), key spring (6) and hub (7) as shown in figure.
Manual Transmission/Transaxle: For Diesel Engine Model 5B-66
(A)
2
I5JB0B520078-02
I5JB0B520108-01
17) Drive in high speed synchronizer assembly (1) using
bearing puller, special tools and hydraulic press, in
specified direction as shown in figure.
Special tool
(A): 09913–84510
1
[A]: 3rd gear side
18) Select circlip (1) that will make thrust clearance "a" of
synchronizer hub 0.105 mm (0.004 in) or less and
install it.
Available circlip thickness
1.500 mm (0.059 in.)
1.545 mm (0.061 in.)
1.590 mm (0.063 in.)
1
(A)
[A]
I5JB0B520080-03
1.635 mm (0.064 in.)
1.680 mm (0.066 in.)
1.725 mm (0.068 in.)
I5JB0B520081-01