Suzuki GRAND VITARA 1999 Manuals

Manuals and User Guides for Suzuki GRAND VITARA 1999. We have 3 Suzuki GRAND VITARA 1999 manuals available for free PDF download: Service Manual, Owner's Manual, Manual

Suzuki GRAND VITARA 1999 Service Manual (801 pages)

Brand: Suzuki | Category: Automobile | Size: 12.74 MB

Section 0A General Information

4
Maintenance and Lubrication

28
- Maintenance Schedule
  
  29
- 0B-2 Maintenance and Lubrication
  
  29
  - Maintenance Schedule under Normal Driving Conditions
    29
  - Maintenance Recommended under Severe Driving Conditions
    31
- Maintenance Service
  
  32
  - Engine
    32
  - Ignition System
    39
  - Fuel System
    39
  - Emission Control System
    41
  - Chassis and Body
    42
  - Final Inspection
    51
- Recommended Fluids and Lubricants
  
  52
Heater and Ventilation

53
- General Description
  
  54
  - Body Ventilation
    55
- Diagnosis
  
  55
  - Diagnosis Table
    55
  - Wiring Circuit
    56
- On-Vehicle Service
  
  57
  - Blower Unit
    57
  - Blower Motor
    59
  - Blower Motor Relay
    60
  - Blower Motor Resistor
    61
  - Heater Mode Control Switch
    62
  - Heater Mode Control Actuator
    64
  - Heater Control Lever Assembly
    66
  - Heater Control Cables
    67
  - Heater Unit
    68
  - Rear Duct
    71
Section 1B Air Conditioning (Optional)

72
- General Description
  
  74
- Diagnosis
  
  77
  - General
    77
  - Diagnosis of Abnormal Noise
    79
  - Quickly Checking of Refrigerant Charge
    81
  - (If Equipped with Sight Glass)
    81
  - Compression System Diagnosis
    82
  - Performance Diagnosis
    83
  - Wiring Circuit
    87
  - Inspection of A/C Controller and Its Circuits
    89
  - Drive Belt
    93
- Refrigerant Recovery, Evacuation and Charging
  
  94
  - Operation Procedure for Charging A/C with Refrigerant
    94
  - Recovery
    95
  - Evacuating
    96
  - Charging
    97
  - Removing Manifold Gauge Set
    100
  - Leak-Testing Refrigerant System
    100
  - Liquid Leak Detectors
    100
- On-Vehicle Service
  
  101
  - Precaution
    101
  - A/C Condenser Assembly
    104
  - Condenser Cooling Fan Assembly
    106
  - Condenser Dryer (Receiver/Dryer)
    107
  - Air Filter Element
    108
  - Cooling Unit (Evaporator)
    110
  - Expansion Valve
    113
  - A/C Evaporator Thermistor (Evaporator Temperature Sensor)
    114
  - Refrigerant Pipes and Hoses
    115
  - A/C Switch
    116
  - A/C Controller
    117
  - Dual Pressure Switch
    118
    
    A/C Compressor Relay and A/Ccondenser Cooling Fan Relay
    119
    
    Compressor Assembly
    120
    
    Magnet Clutch Assembly
    124
    
    Magnet Clutch Assembly
    127
    
    Lip Type Seal (for Seiko Seiki)
    130
- Required Service Material
  
  132
- Special Tools
  
  132
  - Wheels and Tires
    133
Section 3B1 Power Steering (P/S) System

145
- General Description
  
  146
  - Power Steering System
    146
  - Steering Gear Box
    147
  - Power Steering (P/S) Pump
    148
- Diagnosis
  
  149
  - General Diagnosis Table
    149
  - Power Steering Fluid
    151
    
    Power Steering Fluid Level Check
    151
  - Steering Wheel
    151
    
    Steering Force Check
    151
    
    Steering Wheel Play Check
    151
  - Power Steering Pump Drive Belt
    152
    
    Belt Tension Adjustment
    152
    
    Belt Tension Check
    152
  - Fluid
    153
    
    Fluid Leakage Check
    153
  - Idle up System
    153
    
    Idle up System Check
    153
  - Hydraulic Pressure in P/S Circuit
    154
    
    Hydraulic Pressure Check
    154
  - Boot
    155
    
    Steering Rack Boot Check
    155
    
    Tie-Rod End Boot Check
    156
  - Air Bleeding Procedure
    156
- On-Vehicle Service
  
  157
- Special Tool
  
  170
- Required Service Material
  
  170
- Tightening Torque Specification
  
  170
Section 3C Steering Wheel and Column (Not Equipped with Air Bag)

171
- Diagnosis
  
  172
  - Inspection and Repair Required after Accident
    172
- General Description
  
  172
- On-Vehicle Service
  
  173
  - Steering Wheel
    173
  - Combination Switch
    174
  - Steering Column Assembly
    175
  - Steering Lock Assembly (Ignition Switch)
    180
  - Steering Lower Shaft Assembly
    181
  - Checking Steering Column for Accident Damage
    183
  - Adjustable Steering Column Release Lever
    184
- Tightening Torque Specifications
  
  184
- Special Tool
  
  184
Section 3C1 Air Bag Steering Wheel and Column

185
- General Description
  
  186
- On-Vehicle Service
  
  187
  - Service Precautions
    187
    
    Diagnosis and Servicing
    187
    
    Disabling Air Bag System
    187
    
    Disposal
    187
    
    Enabling Air Bag System
    187
    
    Handling and Storage
    187
  - Driver Air Bag (Inflator) Module
    188
  - Steering Wheel
    190
  - Centering Contact Coil
    190
  - Contact Coil and Combination Switch Assembly
    191
  - Steering Column
    193
  - Steering Lock Assembly (Ignition Switch)
    198
  - Steering Lower Shaft Assembly
    199
  - Checking Steering Column for Accident Damage
    201
  - Adjustable Steering Column Release Lever
    202
- Diagnosis
  
  187
  - Inspection and Repair Required after Accident
    187
- Special Tool
  
  202
- Tightening Torque Specifications
  
  202
Sectiond Front Suspension

203
- Front Suspension
  203
- General Description
  
  204
- Diagnosis
  
  205
  - Diagnosis Table
    205
  - Stabilizer Bar and Bushing Check
    205
  - Strut Damper And/Or Coil Spring Check
    205
  - Suspension Arm/Knuckle Check
    205
  - Suspension Control Arm Joint Check
    206
  - Suspension Control Arm Bushing Check
    206
  - Wheel Disc, Nut & Bearing Check
    206
- On-Vehicle Service
  
  207
  - Stabilizer Bar/Bushings
    207
  - Strut Damper
    208
  - Coil Spring
    210
  - Bump Stopper/Spring Rubber Seat
    213
  - Wheel Hub (Included Wheel Bearing)
    214
  - Knuckle/Wheel Spindle
    219
  - Suspension Control Arm/Bushings
    223
- Tightening Torque Specifications
  
  225
- Required Service Materials
  
  226
- Special Tools
  
  227
Section 3E Rear Suspension

228
- Rear Suspension
  228
- General Description
  
  229
- Diagnosis
  
  230
  - Diagnosis Table
    230
  - Shock Absorber Check
    230
  - Axle Housing and Coil Spring Check
    230
  - Bearing Retainer & Axle Shaft Inner Oil Seal Check
    231
  - Wheel Disc, Nut & Bearing Check
    231
- On-Vehicle Service
  
  232
  - Shock Absorber
    232
  - Coil Spring
    233
  - Lower Rod
    235
  - Upper Rod
    236
  - Lateral Rod
    237
  - Rear Axle Shaft and Wheel Bearing
    237
  - Rear Axle Shaft Inner Oil Seal
    242
  - Rear Axle Housing
    243
- Required Service Materials
  
  250
- Tightening Torque Specifications
  
  250
- Special Tools
  
  251
Section 3F Wheels and Tires

252
- Replacement Tires
  252
- Wheels and Tires
  252
- Tires
  253
- Diagnosis
  
  254
  - Balancing Wheels
    254
  - Diagnosis Table
    254
- Maintenance and Minor Adjustments
  
  255
  - Wheel and Tire
    255
- On-Vehicle Service
  
  257
  - Wheel
    257
  - Tire
    258
- Tightening Torque Specifications
  
  259
Section 4A2 Front Drive Shaft/Shaft Bearing, Oil Seal

260
- General Description
  
  260
  - Oil Seal
    260
- General Description
  
  261
  - Diagnosis
    261
    
    Diagnosis Table
    261
    
    Drive Shaft Boot and Joint Check
    261
  - On-Vehicle Service
    262
    
    Drive Shaft
    262
    
    Shaft Bearing/Oil Seal
    268
  - Tightening Torque Specifications
    270
  - Required Service Materials
    270
  - Special Tools
    270
    
    Propeller Shafts
    271
    
    Propeller Shaft
    273
Section 5 Brakes

277
- General Description
  
  278
- Diagnosis
  
  279
  - Road Testing Brakes
    279
  - Brake Fluid Leaks
    279
  - Substandard or Contaminated Brake Fluid
    279
  - Diagnosis Table
    280
- Check and Adjustment
  
  283
  - Bleeding Brakes
    283
  - Brake Pedal Free Height Check
    285
  - Brake Light Switch Adjustment
    285
  - Excessive Pedal Travel Check
    285
  - Brake Pedal Play Check
    286
  - Brake Fluid Level Check
    286
  - Brake Hose and Pipe Check
    286
  - Master Cylinder Check
    286
  - Brake Disc Check
    287
  - Brake Pad Check
    287
  - Brake Shoe Check
    287
  - Parking Brake Check and Adjustment
    288
  - Flushing Brake Hydraulic System
    289
  - Fluid Pressure Test
    289
  - Booster Operation Check
    291
- Required Service Material
  
  293
- Tightening Torque Specifications
  
  293
- Special Tools
  
  294
Section 5A Brakes Pipe/Hose/Master Cylinder

295
- General Description
  
  296
  - Master Cylinder Assembly
    296
  - Booster Assembly
    296
  - LSPV (Load Sensing Proportioning Valve) Assembly
    297
- Diagnosis
  
  298
- Check and Adjustment
  
  298
- On-Vehicle Service
  
  298
  - Front Brake Hose/Pipe
    298
  - Rear Brake Hose/Pipe
    301
  - Master Cylinder Reservoir
    302
  - Master Cylinder Assembly
    304
  - Brake Booster
    308
  - LSPV (Load Sensing Proportioning Valve) Assembly
    311
- Required Service Material
  
  313
- Tightening Torque Specifications
  
  313
- Special Tools
  
  313
Section 5B Front Brake

314
- Front Brake
  314
- General Description
  315
- Note
  315
- Check and Adjustment
  316
- Diagnosis
  316
- On-Vehicle Service
  316
  - Front Disc Brake Pad
    316
  - Front Disc Brake Caliper
    319
  - Front Brake Disc
    323
- Required Service Material
  324
- Tightening Torque Specifications
  324
Section 5C Parking and Rear Brake

325
- General Description
  
  326
  - Drum Brake Assembly
    326
- On-Vehicle Service
  
  327
  - Parking Brake Lever
    327
  - Parking Brake Cable
    329
  - Brake Drum
    331
  - Brake Shoe
    333
  - Wheel Cylinder
    336
  - Brake Back Plate
    338
- Diagnosis
  
  327
- Check and Adjustment
  
  327
- Tightening Torque Specifications
  
  341
- Special Tools
  
  341
- Required Service Materials
  
  341
Section 5E1 Antilock Brake System (Abs) (Optional)

342
- General Description
  
  343
  - Brake Hose/Pipe Routing
    344
  - System Schematic
    345
  - ABS Hydraulic Unit/Control Module Assembly
    345
- Diagnosis
  
  348
  - Precaution in Diagnosing Troubles
    348
  - ABS Diagnostic Flow Table
    349
  - ABS" Warning Lamp Check
    352
  - Diagnostic Trouble Code (DTC) Check (Using "ABS" Warning Lamp)
    352
  - EBD Warning Lamp (Brake Warning Lamp) Check
    352
  - Diagnostic Trouble Code (DTC) Clearance
    354
  - DTC Check (Using SUZUKI Scan Tool)
    354
  - Diagnostic Trouble Code (DTC) Table
    355
  - System Circuit
    356
  - DTC 15 - G Sensor Circuit
    362
  - Power Source Circuit
    368
  - DTC 61 - ABS Pump Motor Circuit
    369
  - DTC 63 - ABS Fail-Safe Relay Circuit
    370
  - DTC 71 - ABS Control Module
    371
  - ABS Hydraulic Unit Operation Check
    372
  - Precaution
    372
  - ABS Hydraulic Unit/Control Module Assembly
    373
  - Hydraulic Unit Inspection
    373
    
    Removal
    373
    
    Installation
    374
    
    Front Wheel Speed Sensor
    375
    
    Output Voltage Inspection
    375
    
    Removal
    376
    
    Sensor Inspection
    376
    
    Sensor Rotor Inspection
    376
    
    Front Sensor Rotor
    377
    
    Installation
    377
    
    Removal
    377
    
    Output Voltage Inspection
    378
    
    Rear Wheel Speed Sensor
    378
    
    Removal
    378
    
    Installation
    379
    
    Sensor Inspection
    379
    
    Sensor Rotor Inspection
    379
    
    Installation
    380
    
    Rear Sensor Rotor
    380
    
    Removal
    380
    
    G Sensor
    381
    
    Inspection
    381
    
    Installation
    381
    
    Removal
    381
    
    Transfer 4WD Switch
    382
- Tightening Torque Specifications
  
  382
- Special Tools
  
  383
Section 7A Manual Transmission (Type 1)

384
- Diagnosis
  
  385
- General Description
  
  385
- On-Vehicle Service
  
  386
  - Gear Oil
    386
  - Shift Control Levers
    387
  - Switches
    389
  - Engine Rear Mounting
    391
  - Dismounting of Trans. Unit
    392
  - Remounting of Trans. Unit
    395
  - Extension Case (2WD MODEL)
    396
  - Extension Case Oil Seal (2WD MODEL)
    396
- Special Tool
  
  397
- Tightening Torque Specifications
  
  397
- Unit Repair
  
  397
- Required Service Materials
  
  397
Section 7A1 Manual Transmission (Type 2)

398
- Diagnosis
  
  399
- General Description
  
  399
- On-Vehicle Service
  
  400
  - Gear Oil
    400
  - Shift Control Levers
    401
  - Switches
    401
  - Engine Rear Mounting
    401
  - Dismounting/Remounting of Trans. Unit
    401
- Unit Repair
  
  401
- Required Service Materials
  
  402
- Tightening Torque Specifications
  
  402
Section 7B1 Automatic Transmission (4 A/T)

403
- Automatic Transmission
  403
- General Description
  
  405
  - Clutch/Brake Functions
    407
  - Table of Component Operation
    408
  - Electronic Shift Control System
    409
- Automatic Transmission Diagnosis
  
  419
  - Precaution in Diagnosing Trouble
    422
  - Automatic Transmission Diagnostic Flow Table
    423
    
    Customer Problem Inspection Form
    425
    
    Diagnostic Trouble Code (DTC) Check
    426
    
    Diagnostic Trouble Code (DTC) Clearance
    426
    
    Diagnostic Trouble Code (DTC) Table
    426
    
    Malfunction Indicator Lamp (MIL) Check
    426
    
    O/D OFF" Lamp Check
    426
    
    POWER" Lamp Check
    426
    
    Fail-Safe Table
    427
    
    Visual Inspection
    428
    
    A/T Basic Check
    429
    
    Trouble Diagnosis Table 3
    429
  - Inspection of PCM and Its Circuit
    432
  - Wire Harness and Connectors
    432
  - Diagnostic Flow Table A-1
    433
  - Diagnostic Flow Table A-2
    435
  - Check
    443
  - DTC P0751 Shift Solenoid Valve-A (#1)
    451
    
    DTC P1875 4WD Low Switch Circuit Malfunction
    454
    
    Line Pressure Test
    456
    
    Stall Test
    457
    
    Road Test
    458
    
    Manual Road Test
    459
    
    Time Lag Test
    459
    
    Engine Brake Test
    460
    
    P" Range Test
    460
  - Maintenance Service
    461
    
    Fluid Level
    461
    
    Fluid Change
    462
    
    Oil Cooler Hoses
    463
- On-Vehicle Service
  
  461
  - A/T Throttle Cable
    463
  - Manual Selector Assembly
    464
  - Select Cable
    465
    
    A/T Output Speed Sensor
    466
    
    O/D Cut Switch
    466
    
    Solenoid Valves
    466
    
    Transmission Range Switch
    466
    
    Power/Normal Change Switch
    468
    
    Throttle Position Sensor
    468
    
    Oil Cooler Pipes
    469
    
    Brake Interlock System
    470
    
    Shift Lock Solenoid Control
    470
    
    Shift Lock (Solenoid) Manual Release
    471
    
    System Inspection
    471
    
    Key Interlock Cable
    473
    
    Dismounting of Transmission (with Transfer if Equipped)
    476
    
    Remounting
    479
- Unit Repair
  
  480
- Tightening Torque Specifications
  
  480
- Required Service Materials
  
  481
- Special Tools
  
  481
Section 7C1 Clutch

482
- General Description
  
  483
- Diagnosis
  
  484
- On-Vehicle Service
  
  485
  - Clutch Pedal Height
    485
  - Clutch Pedal Free Travel
    485
  - Clutch Fluid Pipe and Hose
    485
  - Clutch Master Cylinder
    486
  - Fluid Inspection
    487
  - Disassembly and Assembly Clutch Master Cylinder
    488
  - Clutch Operating Cylinder
    489
- Unit Repair
  
  491
  - Clutch Cover, Clutch Disc and Flywheel
    491
- Tightening Torque Specifications
  
  495
- Required Service Materials
  
  495
- Special Tools
  
  495
  - Transfer Assembly
    500
  - Power Supply
    505
  - Removal and Installation
    515
  - Body Electrical System
    526

Suzuki GRAND VITARA 1999 Owner's Manual (656 pages)

Brand: Suzuki | Category: Automobile | Size: 15 MB

General Information

6
Maintenance and Lubrication

14
- Maintenance Schedule
  
  15
- Maintenance Service
  
  18
  - Engine and Emission Control
    18
    
    Drive Belt Inspection and Replacement
    18
    
    Engine Oil and Filter Replacement
    19
    
    Heater and Ventilation 1A
    24
Section 1B Air Conditioning (Optional)

26
- General Description
  
  28
- Diagnosis
  
  31
  - General
    31
    
    Main A/C System (Front A/C System)
    31
    
    Rear A/C System
    33
  - Quickly Checking of Refrigerant Charge (if Equipped with Sight Glass)
    34
  - Performance Diagnosis
    35
    
    Performance Diagnosis Table
    37
    
    Detail Diagnosis Table
    38
  - Wiring Circuit
    39
  - Inspection of A/C Controller and Its Circuits
    40
    
    Voltage Check
    40
- Refrigerant Recovery, Evacuation and Charging
  
  44
  - Operation Procedure for Charging A/C with Refrigerant
    44
  - Recovery
    45
  - Evacuating
    46
    
    Evacuating Procedure
    46
    
    Checking System for Pressure Leaks
    47
  - Charging
    47
- On-Vehicle Service
  
  50
  - Precaution
    50
    
    Piping
    50
    
    Handling Refrigerant HFC-134A
    51
    
    Refrigerant Charge
    51
    
    Refrigerant Recovery
    51
    
    Replenishing Compressor Oil
    52
  - Rear A/C Unit (Rear A/C Evaporator)
    53
  - Rear Expansion Valve
    54
  - Rear A/C Evaporator Temperature Controller
    55
  - Refrigerant Pipes and Hoses
    56
  - Solenoid Valve
    57
  - Rear Blower Motor Assembly
    58
    
    Rear A/C Main Switch
    59
    
    Rear Blower Motor Relay and Solenoid Valve Relay
    59
    
    Rear Blower Motor Resistor
    60
    
    Rear Blower Motor Switch
    61
    
    Rear A/C No.1 and No.2 Duct
    62
    
    Rear A/C No.1 Duct
    62
    
    Rear A/C No.2 Duct
    62
    
    Compressor Assembly
    63
    
    Magnet Clutch
    66
- Required Service Materials
  
  69
- Tightening Torque Specification
  
  69
- Special Tools
  
  69
  - Steering Column
    79
  - Front Suspension
    88
Section 3E Rear Suspension

90
- Rear Suspension
  90
- On-Vehicle Service
  94
  - Rear Axle Housing
    94
  - Rear Axle Shaft Inner Oil Seal
    94
  - Required Service Material
    95
  - Tightening Torque Specification
    95
  - Special Tool
    96
    
    Wheels and Tires
    98
    
    Oil Seal
    100
  - On-Vehicle Service
    101
    
    Drive Shaft
    101
    
    Propeller Shafts
    104
    
    Propeller Shaft
    105
Section 5A Brakes Pipe/Hose/Master Cylinder

108
- General Description
  
  109
  - Master Cylinder Assembly
    109
- On-Vehicle Service
  
  110
  - Front Brake Hose/Pipe
    110
  - Master Cylinder Reservoir
    113
  - Master Cylinder Assembly
    114
  - Brake Booster
    115
- Special Tool
  
  117
- Tightening Torque Specification
  
  117
Section 5C Parking and Rear Brake

118
- General Description
  
  119
  - Drum Brake Assembly
    119
- On-Vehicle Service
  
  120
  - Parking Brake Cable
    120
  - Brake Drum
    120
  - Wheel Cylinder
    122
  - Brake Back Plate
    122
- Tightening Torque Specification
  
  124
Section 5E2 Antilock Brake System (Abs)

126
- General Description
  
  128
  - Components/Parts Location
    128
  - ABS Hydraulic Unit/Control Module Assembly
    129
    
    Fail-Safe Function
    129
    
    Self-Diagnosis Function
    129
- Diagnosis
  
  130
- On-Vehicle Service
  
  154
- Tightening Torque Specification
  
  159
- Special Tool
  
  159
Section 6-1 Engine General Information and Diagnosis (H27 Engine)

162
Section 6A2 Engine Mechanical (H27 Engine)

288
- On-Vehicle Service
  
  289
  - Throttle Body and Intake Manifold
    289
  - Exhaust Manifold
    296
  - LH (No.1) Bank 2Nd Timing Chain and Chain Tensioner
    300
  - Camshaft and Valve Lash Adjuster
    301
  - Valves and Cylinder Heads
    304
- Unit Repair Overhaul
  
  313
  - Engine Assembly
    313
  - Main Bearings, Crankshaft and Cylinder Block
    317
- Special Tool
  
  323
  - Engine Cooling
    326
  - Engine Fuel
    328
  - Fuel System
    328
  - Fuel Tank
    329
  - Fuel Lines
    332
Section 6E2 Engine and Emission Control System (Sequential Multiport Fuel Injection for H27 Engine)

334
- System Flow
  336
- System Diagram
  337
- Air Intake System
  339
- Fuel Delivery System
  340
- Electronic Control System
  341
- Diagnosis
  
  345
  - Engine and Emission Control Input/Output Table
    345
- On-Vehicle Service
  
  346
  - General
    346
  - Accelerator Cable Adjustment
    347
  - A/T Throttle Cable Adjustment (A/T Vehicle)
    347
  - Idle Speed/Idle Air Control (IAC) Duty Inspection
    348
    
    [Using SUZUKI Scan Tool]
    348
    
    [Not Using SUZUKI Scan Tool] (Vehicle with Monitor Connector)
    349
    
    Idle Mixture Inspection/Adjustment
    350
  - Air Intake System
    351
    
    Throttle Body
    351
    
    Idle Air Control Valve (IAC Valve)
    354
    
    Fast Idle Air Valve
    355
  - Fuel Delivery System
    356
    
    Fuel Pressure Inspection
    356
    
    Fuel Pump
    357
    
    Fuel Pressure Regulator
    358
  - Fuel Injector
    359
  - Electronic Control System
    364
  - Engine Control Module (Ecm)/Powertrain Control Module (PCM)
    364
  - Mass Air Flow Sensor (MAF Sensor)
    365
  - Intake Air Temperature (IAT) Sensor
    367
  - Throttle Position Sensor (TP Sensor)
    368
  - Engine Coolant Temperature Sensor (ECT Sensor)
    369
  - Heated Oxygen Sensor (Sensor 1)
    370
  - Heated Oxygen Sensor (Sensor 2)
    371
  - Vehicle Speed Sensor (VSS)
    372
  - Manifold Absolute Pressure Sensor
    372
  - Fuel Level Sensor (Sender Gauge)
    374
  - Crankshaft Position Sensor
    374
    
    Main Relay
    374
    
    Fuel Pump Relay
    375
    
    Fuel Cut Operation
    376
    
    EGR System (if Equipped)
    377
    
    Emission Control System
    377
    
    EVAP Canister
    378
    
    Vacuum Passage
    379
    
    PCV System
    380
    
    PCV Hose
    381
    
    PCV System
    381
- Tightening Torque Specification
  
  381
- Special Tool
  
  381
Section 6F2 Ignition System (for H27 Engine)

384
- General Description
  
  385
  - Components
    385
  - System Wiring
    386
- Diagnosis
  
  387
  - Diagnostic Flow Table
    387
  - Ignition Spark Check
    389
  - Ignition Timing Check and Adjustment
    389
- On-Vehicle Service
  
  391
  - Ignition Coil Assembly (Igniter and Ignition Coil)
    391
  - Spark Plug
    391
  - CMP Sensor
    393
  - Noise Suppressor
    395
- Special Tool
  
  396
Section 6H Charging System

398
- Charging System
  398
- General Description
  
  399
  - Generator
    399
- Unit Repair Overhaul
  
  400
  - Generator Assembly
    400
  - Inspection
    400
- Specifications
  
  403
  - Battery
    403
  - Generator
    403
    
    Exhaust System
    404
    
    Manual Transmission
    408
Automatic Transmission (4 A/T)

410
- General Description
  
  412
  - Electronic Shift Control System
    413
  - Automatic Gear Shift Diagram
    414
- Diagnosis
  
  416
  - On-Board Diagnostic System (Vehicle Without Monitor Connector)
    416
  - On-Board Diagnostic System (Vehicle with Monitor Connector)
    417
  - Precaution in Diagnosing Trouble
    418
  - Automatic Transmission Diagnostic Flow Table
    419
  - Malfunction Indicator Lamp (MIL) Check
    422
  - O/D OFF" Lamp Check
    422
  - POWER" Lamp Check
    422
  - Diagnostic Trouble Code (DTC) Check
    422
  - Diagnostic Trouble Code Clearance
    422
  - Visual Inspection
    423
  - A/T Basic Check
    423
  - Trouble Diagnosis Table 1
    424
  - Trouble Diagnosis Table 2
    424
  - Trouble Diagnosis Table 3
    425
  - Scan Tool Data
    426
  - Inspection of PCM and Its Circuit
    426
  - Wire Harness and Connectors
    426
  - DTC P0715 (DTC NO.76) - Input/Turbine Speed Sensor Circuit Malfunction
    438
  - DTC P0720 (DTC NO.75) Output Speed Sensor Circuit Malfunction
    441
  - DTC P0743 (DTC NO.65/66) - TCC (Lock-Up) Solenoid Electrical
    443
  - DTC P0753 (DTC NO.61/62) Shift Solenoid-A (#1) Electrical DTC P0758 (DTC NO.63/64) Shift Solenoid-B (#2) Electrical
    445
  - Stall Test
    447
  - Line Pressure Test
    448
  - Road Test
    449
  - Manual Road Test
    450
  - Time Lag Test
    450
  - Engine Brake Test
    451
  - P" Range Test
    451
- On-Vehicle Service
  
  452
  - Maintenance Service
    452
    
    Fluid Level
    452
    
    Fluid Change
    453
  - A/T Throttle Cable
    454
    
    Solenoid Valves (Shift Solenoid Valves and TCC Solenoid Valve)
    454
    
    Manual Selector Assembly
    455
    
    Select Cable
    457
- Unit Repair
  
  458
  - Sub-Assembly Repair
    458
    
    Overdrive (Case Side)
    458
    
    Forward Clutch
    459
    
    Front Upper Valve Body
    463
  - Unit Assembly
    468
- Tightening Torque Specification
  
  469
- Special Tool
  
  470
Section 7E Differential (Front)

474
- General Description
  
  475
  - 4WD Control System
    475
    
    System Circuit
    475
- Diagnosis
  
  476
  - Differential Assembly Diagnosis Table
    476
  - 4WD Control System Diagnostic Flow Table 7E-3
    476
    
    Notes on System Circuit Inspection
    476
    
    Flow Table
    477
  - 4WD Control System Circuit Inspection
    478
    
    Voltage Check
    478
  - 4WD Control System Inspection
    479
- On-Vehicle Service
  
  480
- Tightening Torque Specification
  
  484
- Special Tool
  
  484
- Unit Repair
  
  484

Suzuki GRAND VITARA 1999 Manual (35 pages)

Brand: Suzuki | Category: Automobile | Size: 0.49 MB

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Suzuki GRAND VITARA 1999 Manuals

Suzuki GRAND VITARA 1999 Service Manual (801 pages)

Table of Contents

Section 0A General Information

How to Use this Manual

Precautions

Identification Information

Warning, Caution and Information Labels

Vehicle Lifting Points

Abbreviations May be Used in this Manual

Metric Information

Maintenance and Lubrication

Maintenance Schedule

0B-2 Maintenance and Lubrication

Maintenance Service

Recommended Fluids and Lubricants

Heater and Ventilation

General Description

Diagnosis

On-Vehicle Service

Section 1B Air Conditioning (Optional)

General Description

Diagnosis

Refrigerant Recovery, Evacuation and Charging

On-Vehicle Service

Required Service Material

Special Tools

Section 3B1 Power Steering (P/S) System

General Description

Diagnosis

On-Vehicle Service

Special Tool

Required Service Material

Tightening Torque Specification

Section 3C Steering Wheel and Column (Not Equipped with Air Bag)

Diagnosis

General Description

On-Vehicle Service

Tightening Torque Specifications

Special Tool

Section 3C1 Air Bag Steering Wheel and Column

General Description

On-Vehicle Service

Diagnosis

Special Tool

Tightening Torque Specifications

Sectiond Front Suspension

General Description

Diagnosis

On-Vehicle Service

Tightening Torque Specifications

Required Service Materials

Special Tools

Section 3E Rear Suspension

General Description

Diagnosis

On-Vehicle Service

Required Service Materials

Tightening Torque Specifications

Special Tools

Section 3F Wheels and Tires

Diagnosis

Maintenance and Minor Adjustments

On-Vehicle Service

Tightening Torque Specifications

Section 4A2 Front Drive Shaft/Shaft Bearing, Oil Seal

General Description

General Description

Section 5 Brakes

General Description

Diagnosis

Check and Adjustment

Required Service Material

Tightening Torque Specifications

Special Tools

Section 5A Brakes Pipe/Hose/Master Cylinder

General Description

Diagnosis

Check and Adjustment

On-Vehicle Service