Main Shaft Disassembly - Suzuki Grand Vitara 2011 Manual

5B-61 Manual Transmission/Transaxle: For Diesel Engine Model

Main Shaft Disassembly

1) Remove main shaft bearing circlip using snap ring
pliers.
2) Remove main shaft bearing (1) from main shaft (2)
using bearing puller and hydraulic press.
2
3) Remove circlip (1) using snap ring pliers (2) and then
pull out high speed synchronizer sleeve (5) from high
speed synchronizer hub gradually with holding down
synchronizer key (3) in order to prevent synchronizer
keys and springs (4) from jumping out.
1
4) Remove high speed synchronizer hub (1), 3rd gear
synchronizer ring assembly (2), 3rd gear (3), 3rd
gear needle bearing, 3rd gear bush and 2nd gear (4)
from main shaft (5) using special tool, bearing puller
and hydraulic press.
Special tool
(A): 09925–98220
(A)
3
4
S6JB0A5226022
1
I5JB0B520056-01
5
2
4
3
I5JB0B520057-01
5
1
2
I5JB0B520058-01
5) Remove 2nd gear needle bearing and 2nd gear
synchronizer ring assembly.
6) Remove circlip (1) using snap ring pliers (2) and then
pull out low speed synchronizer sleeve (3) from low
speed synchronizer hub gradually with holding down
synchronizer key in order to prevent synchronizer
keys (4) and synchronizer key springs (5) from
jumped out.
3
5
4
7) Remove low speed synchronizer hub (1), 1st gear
synchronizer ring assembly (2) and 1st gear (3)
using bearing puller and hydraulic press, and then
1st gear needle bearing.
3
8) Remove 5th gear, synchronizer ring and needle
bearing.
9) Remove circlip (1) using snap ring pliers (2) and then
pull out 5th & reverse synchronizer sleeve (3) from
5th & reverse synchronizer hub gradually with
holding down synchronizer key in order to prevent
synchronizer keys and springs from jumped out.
1
1
2
I5JB0B520059-01
1
2
I5JB0B520060-01
3
2
I5JB0B520106-01