Suzuki Grand Vitara 2011 Manual page 1490

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6C-17 Power Assisted Steering System:
6) Remove tie-rod (1) from steering gear case (2).
1
3. Aluminium plate
Installation
1) Clean threads of both tie-rod and steering gear case
(2).
2) Apply thread lock cement to thread of tie-rod ball nut
(1) and then tighten it to specified torque.
"B": Thread lock cement 99000–32100 (Thread
Lock Cement 1305)
Tightening torque
Tie-rod ball nut (a): 90 N·m (9.0 kgf-m, 65.0 lb-ft)
3) Apply grease to boot inside "A" indicated in the
figure.
3
2
3
4
I5JB0A630022-01
4. Vise
1, (a), "B"
2
I5JB0A630023-03
IYSQ01630030-01
4) Position boot properly in grooves of gear case and
tie-rod. Check to ensure that boot is free from twist
and dent.
5) Clamp boot with clip and wire. Wire should be new
and should go around the boot twice.
Pull its both ends together by screwdriver or such
and make sure that the wire won't be crossed. Then
twist the ends several times, the twisted ends should
be bent in the circumferential direction.
6) Install tie-rod end lock nut and tie-rod end to tie-rod.
Position lock nut to marking (1) made in removal.
NOTE
When tie-rod was replaced, measure length
"a" on removed tie-rod and use it on new
replacement tie-rod so as to position lock nut
properly.
7) Install steering gear case. Refer to "P/S Gear Case
Assembly Removal and Installation".
IYSQ01630035-01
I5JB0A630058-01

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