Table Of Contents - ABB IRC5 Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
Network security ...............................................................................................................................
1 Safety
1.1 General safety information ..................................................................................
1.1.1 Limitation of liability .................................................................................
1.1.2 Safety data .............................................................................................
1.1.3 Protective stop and emergency stop ...........................................................
1.2 Safety actions ...................................................................................................
1.2.1 Fire extinguishing ....................................................................................
1.2.2 Make sure that the main power has been switched off ....................................
1.2.3 Enabling device and hold-to-run functionality ...............................................
1.2.4 Recover from emergency stops .................................................................
1.2.5 Safety during troubleshooting ....................................................................
1.3 Safety risks ......................................................................................................
1.3.1 Safety risks during installation and service work on robots ..............................
1.3.2 Risks associated with live electric parts .......................................................
1.3.3 The unit is sensitive to ESD .......................................................................
1.3.4 Close the cabinet door .............................................................................
1.3.5 Hot components in controller .....................................................................
1.3.6 Make sure that all mode selector keys are kept safe ......................................
1.3.7 Risk of disabling function "Reduced speed 250 mm/s" ...................................
1.4 Safety signals and symbols .................................................................................
1.4.1 Safety signals in the manual ......................................................................
1.4.2 Safety symbols on controller labels ............................................................
2 Installation and commissioning
2.1 Overview .........................................................................................................
2.2 Installation activities ..........................................................................................
2.3 Transporting and handling ..................................................................................
2.3.1 Lifting the controller cabinet ......................................................................
2.3.2 Unpacking the controller ...........................................................................
2.4 On-site installation ............................................................................................
2.4.1 Required installation space, IRC5 Controller ................................................
2.4.2 Bolting down the controller .......................................................................
2.4.3 Transportation screws ..............................................................................
2.4.4 Mounting the FlexPendant holder ...............................................................
2.5 Connections .....................................................................................................
2.5.1 Connectors on the controller .....................................................................
2.5.2 Connecting cables to the controller .............................................................
2.5.3 Power supply system requirements ............................................................
2.5.4 Connecting power supply to the controller ...................................................
2.5.5 Connecting the manipulator to the controller ................................................
2.5.6 Connecting safety signals .........................................................................
2.5.7 Connecting a FlexPendant ........................................................................
2.5.8 Using the hot plug option ..........................................................................
2.5.9 Connectors on the computer unit ...............................................................
2.5.10 Connecting a serial channel to the controller ................................................
2.5.11 Programmable stop functions ....................................................................
2.5.12 The MOTORS ON/MOTORS OFF circuit .....................................................
2.5.13 Connection of external safety relay .............................................................
2.5.14 Connection to MOTORS ON/MOTORS OFF contactor ....................................
2.5.15 Connection of drive module ......................................................................
2.5.16 Connection of Drive Module Disconnect, by limit switch .................................
2.5.17 Connection of servo disconnect, by servo power switch .................................
Product manual - IRC5
3HAC047136-001 Revision: M
© Copyright 2004-2018 ABB. All rights reserved.
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