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2.6
Restricting the working range ..............................................................................
2.6.1
Axes with restricted working range .............................................................
2.6.2
Mechanically restricting the working range of axis 1 ......................................
2.6.3
Mechanically restricting the working range of axis 2 ......................................
2.6.4
Mechanically restricting the working range of axis 3 ......................................
2.6.5
Installation of position switches (option) ......................................................
2.7
Electrical connections ........................................................................................
2.7.1
Robot cabling and connection points ..........................................................
2.8
Start of robot in cold environments ......................................................................
3
3.1
Introduction ......................................................................................................
3.2
Maintenance schedule and expected life ...............................................................
3.2.1
Specification of maintenance intervals ........................................................
3.2.2
Maintenance schedule .............................................................................
3.2.3
Expected component life .........................................................................
3.3
Inspection activities ...........................................................................................
3.3.1
Inspecting the motor seal .........................................................................
3.3.2
Inspecting the oil level in axis-1 gearbox .....................................................
3.3.3
Inspecting the oil level in axis-2 gearbox .....................................................
3.3.4
Inspecting the oil level in axis-3 gearbox .....................................................
3.3.5
Inspecting the oil level in axis-4 gearbox .....................................................
3.3.6
Inspecting the oil level in axis-5 gearbox .....................................................
3.3.7
Inspecting the oil level in axis-6 gearbox .....................................................
3.3.8
Inspecting the balancing device .................................................................
3.3.9
Inspecting the cable harness .....................................................................
3.3.10 Inspecting the axis-1 mechanical stop pin ...................................................
3.3.11 Inspecting the mechanical stops on axes 1, 2, and 3 ......................................
3.3.12 Inspecting the damper on axes 2 to 5 ..........................................................
3.3.13 Inspecting the position switch on axes 1, 2, and 3 .........................................
3.3.14 Inspecting the information labels ................................................................
3.3.15 Inspecting the UL lamp .............................................................................
3.4
Changing/replacement activities ..........................................................................
3.4.1
Type of lubrication in gearboxes ................................................................
3.4.2
Changing oil, axis-1 gearbox .....................................................................
3.4.3
Changing oil, axis-2 gearbox .....................................................................
3.4.4
Changing oil, axis-3 gearbox .....................................................................
3.4.5
Changing oil, axis-4 gearbox .....................................................................
3.4.6
Changing oil, axis-5 gearbox .....................................................................
3.4.7
Changing oil, axis-6 gearbox .....................................................................
3.4.8
Replacing the SMB battery ........................................................................
3.5
Lubrication activities ..........................................................................................
3.5.1
Lubrication of spherical roller bearing, balancing device .................................
3.6
Cleaning activities .............................................................................................
3.6.1
Flushing a contaminated gearbox ...............................................................
3.6.2
Cleaning the IRB 7600 ..............................................................................
3.7
Service Information System, M2000 ......................................................................
3.7.1
Using the SIS system ...............................................................................
3.7.2
Description of Service Information System (SIS) ...........................................
3.7.3
SIS system parameters ............................................................................
3.7.4
Setting the SIS parameters .......................................................................
3.7.5
Reading the SIS output logs ......................................................................
3.7.6
Exporting the SIS data .............................................................................
4
4.1
Introduction ......................................................................................................
4.2
General procedures ...........................................................................................
4.2.1
Performing a leak-down test ......................................................................
4.2.2
Mounting instructions for bearings .............................................................
6
© Copyright 2007 - 2018 ABB. All rights reserved.
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Product manual - IRB 7600
3HAC022033-001 Revision: V
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