ABB IRB 1660 Manuals

ABB IRB 1660 Manuals

Manuals and User Guides for ABB IRB 1660. We have 1 ABB IRB 1660 manual available for free PDF download: Product Manual

ABB IRB 1660 Product Manual

ABB IRB 1660 Product Manual (399 pages)

Brand: ABB | Category: Robotics | Size: 20.89 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
15
- Safety Information
  17
- Illustrations
  17
How to Read the Product Manual
17
General Safety Information
19
- Limitation of Liability
  19
  - Nation/Region Specific Regulations
    19
  - Safe Access
    20
  - Safe Handling
    20
  - Safe Design
    20
- Protective Stop and Emergency Stop
  21
Safety Actions
22
2 Installation and Commissioning

49
3 Maintenance

127
- Introduction
  127
- Maintenance Schedule and Expected Component Life
  128
  - Specification of Maintenance Intervals
    128
  - Maintenance Schedule
    129
  - Expected Component Life
    131
- Inspection Activities
  132
  - Inspection, Damper Axes 2, 3 and 5
    132
    
    Location of Dampers
    132
    
    Inspection, Dampers
    134
  - Inspecting Information Labels
    135
  - Location of Information Labels
    135
- Replacement Activities
  137
  - Type of Lubrication in Gearboxes
    137
    
    Type and Amount of Oil in Gearboxes
    137
    
    Location of Gearboxes
    137
  - Changing the Oil in Axes 5 and 6 Gearboxes
    138
    
    Location of Oil Plugs
    138
    
    Draining, Wrist Unit
    139
    
    Filling Oil, Wrist Unit
    140
    
    Location of Oil Plugs, Axis 5-6 Gearbox
    141
  - Changing the Oil in Axes 5 and Axis 5 and 6 Gearboxes, IRB 1600ID/1660ID
    141
    
    Draining, Axis 5-6 Gearbox
    142
    
    Filling Oil, Axis 5-6 Gearbox
    143
  - Replacing the Battery Pack
    144
    
    Location of Battery Pack
    144
    
    Battery Pack on Serial Measurement Unit
    145
    
    Replacement, Battery Pack
    147
- Cleaning Activities
  149
  - Cleaning the IRB 1600/1660ID
    149
    
    Oil Spills from Gearboxes
    149
    
    Special Cleaning Considerations
    149
    
    Cleaning Methods
    150
    
    Cleaning with Water and Steam
    150
    
    Instructions for Rinsing with Water
    150
    
    Instructions for Steam or High Pressure Water Cleaning
    151
    
    Cables
    151
4 Repair

153
- Introduction
  153
- General Procedures
  154
  - Performing a Leak-Down Test
    154
  - When to Perform a Leak-Down Test
    154
  - Mounting Instructions for Bearings
    155
    
    Assembly of All Bearings
    155
    
    Assembly of Tapered Bearings
    155
    
    Greasing of Bearings
    155
  - Mounting Instructions for Seals
    157
    
    Rotating Seals
    157
    
    Flange Seals and Static Seals
    158
    
    O-Rings
    158
  - Cut the Paint or Surface on the Robot before Replacing Parts
    159
  - The Brake Release Buttons May be Jammed after Service Work
    161
- Complete Manipulator
  162
- Upper and Lower Arm
  183
  - Replacing the Complete Upper Arm, IRB 1600
    183
  - Replacing the Complete Upper Arm, IRB 1600ID/1660ID
    188
    
    Location of the Complete Upper Arm
    188
    
    Refitting the Complete Upper Arm
    193
  - Replacing the Complete Lower Arm
    196
  - Location of Lower Arm
    196
  - Replacing the Wrist Unit, IRB 1600
    201
  - Location of Wrist Unit
    201
  - Replacing the Wrist Unit, IRB 1600ID
    206
  - Replacing the Wrist Unit, IRB1660ID
    212
  - Replacing the Damper, Axis 2
    220
  - Location of Damper, Axis 2
    220
  - Replacing the Damper, Axis 3
    222
  - Location of Damper, Axis 3
    222
  - Replacing the Mechanical Stop Axis 3, IRB 1600ID/1660ID
    224
  - Location of the Mechanical Stop Axis 3
    224
  - Replacement of Damper, Axis 5
    226
  - Location of Damper, Axis 5
    226
  - Remove Upper Arm AW Gun
    228
    
    Location of AW Gun
    228
    
    Remove AW Gun
    229
    
    Refit AW Gun
    231
  - Measuring the Play 1600ID/1660ID, Axis 5
    233
  - Measuring the Play 1600ID/1660ID, Axis 6
    236
- Frame and Base
  239
  - Replacement of Base
    239
    
    Location of Base
    239
    
    Removal, Base
    241
  - Replacing the Serial Measurement Unit
    244
    
    Location of Serial Measurement Unit
    244
    
    Serial Measurement Unit Layout
    245
    
    Removing the Serial Measurement Unit
    247
  - Replacing the Push Button Unit
    251
    
    Location of Push Button Unit
    251
    
    Push Button Unit on Serial Measurement Unit
    251
    
    Removing the Push Button Unit
    252
  - Replacement of Motor, Axis 1
    257
  - Replacement of Motor, Axis 2
    262
  - Location of Motor Axis 2
    262
  - Replacement of Motor, Axis 3, IRB 1600
    268
  - Replacement of Motor, Axis 3, 1600ID/1660ID
    273
  - Replacement of Motor, Axis 4, IRB 1600
    279
  - Removal, Motor Axis 4
    281
  - Replacement of Motor, Axis 4, 1600ID/1660ID
    284
  - Replacement of Motor and Timing Belt, Axis 5, IRB 1600
    288
    
    Belt Tightener, 3HAC 024044-001
    289
    
    Removal, Motor Axis 5 and Timing Belt
    290
    
    Refitting, Motor and Timing Belt Axis 5
    291
  - Replacement of Motor, Axis 5, IRB 1600ID
    294
  - Location of Motor, Axis 5
    294
  - Replacement of Motor, Axis 5, IRB 1660ID
    302
  - Location of Motor Axis 5
    302
  - Replacement of Motor and Timing Belt, Axis 6, IRB 1600
    311
  - Replacement of Motor, Axis 6, IRB 1600ID
    315
  - Replacement of Motor, Axis 6, IRB 1660ID
    319
    
    Location of Motor Axis 6
    319
    
    Removing Axis-6 Motor and Wrist Unit
    320
- Gearboxes
  329
  - Replacement of Gearbox, Axes
    329
    
    Location of Gearbox Unit, Axes 1-2
    329
    
    Removal, Gearbox Unit Axes 1-2
    331
  - Service Work on Gearboxes, Axes 3, 4, 5 and 6
    335
  - Gearboxes, Replacement
    335
  - Introduction and Calibration Terminology
    337
  - Calibration Methods
    338
    
    Types of Calibration
    338
    
    Brief Description of Calibration Methods
    339
    
    Calibration Pendulum Method
    339
    
    Axis Calibration Method
    339
    
    Calibware - Absolute Accuracy Calibration
    339
  - When to Calibrate
    340
    
    The Revolution Counter Memory Is Lost
    340
    
    The Robot Is Rebuilt
    340
    
    The Resolver Values Are Changed
    340
- Synchronization Marks and Axis Movement Directions
  341
- Updating Revolution Counters
  345
- Calibrating with Axis Calibration Method
  349
- Calibrating with Calibration Pendulum Method
  366
- Where to Find Information for Calibration Pendulum
  366
- Verifying the Calibration
  367
- Checking the Synchronization Position
  368
  - Using a Moveabsj Instruction
    368
  - Using the Jogging Window
    368
6 Decommissioning

369
- Environmental Information
  369
  - Hazardous Material
    369
  - Oil and Grease
    369
- Scrapping of Robot
  371
- Important When Scrapping the Robot
  371
7 Robot Description

373
8 Reference Information

375
- Introduction
  375
- Applicable Standards
  376
  - Standards, en ISO
    376
  - European Standards
    376
- Unit Conversion
  378
- Converter Table
  378
- Screw Joints
  379
- Weight Specifications
  382
- Definition
  382
- Standard Tools
  383
- Contents, Standard Toolkit
  383
- Special Tools
  384
- Lifting Accessories and Lifting Instructions
  386
- Spare Part Lists and Illustrations
  387
10 Circuit Diagram

389
- Controllers
  389
- Index
  391

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