Honda Motorcycle Service Manual page 309

Honda motorcycles and motor scooters and atvs common service manual
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FRONT SUSPENSION
Installation
Install the handlebar by aligning the pin with the top bridge
slot.
Install the stop ring into the groove of the fork tube.
Tighten the pinch bolts to the specified torque
Turn the handlebar through its full range and check that there
is no handlebar/steering ingerference with cables or harnesses,
especially throttle and brake cables, hoses and lines.
safe vehicle operation.
Connect the choke cable to the choke lever.
Install the left handlebar switch, aligning the pin with the hole
in the handlebar.
Tighten the forward screw first, then the rear screw.
lnstall the brake lever and clutch lever brackets or both master
cylinders by aligning the punch mark on the handlebar with
the:
On cable type: Slit in the lever bracket.
On hydraulic type: Master cylinder; set the master cylinder
holder with the "UP'' mark facing up or punch mark facing
forward or up.
Tighten the upper or forward bolt first, then tighten the lower
or rear bolt to same torque.
Apply grease to the cable ends and the throttle grip sliding
surface.
Connect the throttle cable to the grip and install the throttle
grip.
Set the right handlebar switch by aligning the pin with the hole
of the handlebar.
Tighten the forward screw first, then the rear screw.
Check that the throttle grip moves smoothly.
Route the wires properly and secure them with wire bands.
Adjust the throttle grip free play.
PIN
FORK TUBE
7
\
CHOKE LEVER
MASTER CYLINDER
\
PUNCH
THROTTLE CABLE
ENDS
I
HOLE
I
PIN
Date of Issue: March,
1995
o
HONDA MOTOR
CO.,LTD.
18-13

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