Honda MB100 Manuals

Manuals and User Guides for Honda MB100. We have 1 Honda MB100 manual available for free PDF download: Service Manual

Honda MB100 Service Manual (189 pages)

Honda MB100 Motorcycle Service manual

Brand: Honda | Category: Motorcycle | Size: 35.71 MB

Model Identification
3
Contents
4
General Safety
5
Service Rules
5
Specifications
6
Torque Values
8
Tools
9
Service Limit
10
Maintenance Schedule
12
Cable and Wire Harness Routing
13
Wiring Diagram
14
Lubrication
17
Transmission Oil
20
Oil Level Check
20
Lubrication Points
22
Inspection/Adjustment
24
Spark Plug
25
Air Filter Element
25
Drive Chain Inspection
27
Drive Chain Adjustment
27
Drive Chain Lubrication
28
Battery
29
Throttle Operation and Oil Pump Synchronization
29
Oil Pimp Control Cable Adjustment
30
Brake Free Play/Shoe Wear
30
Rear Brake
31
Brake Shoe Wear
31
Wheel Rims/Spokes
31
All Nuts, Bolts, Fasteners
32
Oil Strainer/Pump
33
Pump Performance Curves
33
Oil Strainer/Pump Troubleshooting
35
Oil Strainer Cleaning
36
Oil Pump Removal
37
Oil Pump Inspection
38
Oil Pump Installation
38
Bleeding Oil Pump
39
Oil Pipe/Oil Pump
40
Oil Pass Tube
40
Fuel System
42
Fuel System Troubleshooting
44
Fuel Tank
45
Fuel Strainer Cleaning
46
Air Cleaner Case
46
Carburetor Removal
47
Throttle Valve Disassembly
48
Float/Float Valve/Jets Disassembly
49
Float/Float Valve Inspection
50
Jets/Float Valve/Float Assembly
51
Float Level Inspection
52
Throttle Valve/Throttle Cable Installation
52
Carburetor Installation
53
Idling Adjustment
54
High Altitude Adjustment
55
Engine Removal/Installation
56
Engine Removal
58
Engine Installation
59
Cylinder Head/Cylinder/Piston
61
Cylinder Head/Cylinder/Piston Specifications
63
Cylinder Head Removal
64
Cylinder Head Inspection
64
Cylinder Head Decarbonizing
64
Cylinder Head Installation
65
Cylinder Removal
65
Piston Removal
66
Piston Ring/Expander Removal
66
Cylinder/Piston Inspection
67
Piston Ring Inspection
68
Connecting Rod Inspection
69
Piston/Cylinder Installation
70
Cylinder Compression
72
Reed Valve Removal
72
Reed Valve Inspection
73
Reed Valve Installation
73
Clutch/Kick Starter/Shift Linkage
74
Clutch/Kick Starter/Shift Linkage Specifications
76
Right Crankcase Cover Removal
77
Right Crankcase Cover Disassembly
77
Right Crankcase Cover Installation
78
Clutch Removal
79
Clutch Spring Inspection
80
Clutch Disc Inspection
80
Clutch Plate Inspection
81
Clutch Outer Inspection
81
Balancer Idler Gear/Oil Pump Driven Gear Removal
81
Primary Drive Gear Removal
82
Balancer Idler Gear Inspection
82
Oil Pump Driven Gear Installation
83
Balancer Idler Gear Installation
83
Primary Drive Gear Installation
84
Clutch Installation/Balancer Timing
85
Kick Starter Spindle Removal
86
Kick Starter Idler Gear Removal
87
Kick Starter Inspection
88
Kick Starter Idler Gear Inspection
88
Kick Starter Installation
89
Shift Linkage Removal
90
Shift Linkage Inspection
91
Shift Linkage Installation
91
AC Generator Removal
95
AC Generator Installation
97
Ignition Timing Adjustment
98
Crankshaft/Transmission
100
Crankshaft/Transmission Specifications
102
Crankcase Separation
104
Gearshift Fork/Shift Drum
105
Shift Fork/Shift Fork Shaft/Shift Drum Inspection
105
Transmission Removal
106
Transmission Inspection
106
Crankshaft Removal
108
Crankshaft Inspection
108
Crankshaft Installation
110
Transmission Installation
112
Crankcase Assembly
113
Steering/Front Wheel/Brake/Suspension
115
Steering/Front Wheel/Brake/Suspension Specifications
117
Steering/Front Wheel/Brake/Suspension Troubleshooting
118
Cluster Removal
119
Combination Switch Replacement
119
Indicator/Meter Lamp Replacement
120
Headlight Case Removal
120
Headlight Case Installation
120
Handlebar Removal
121
Handlebar Installation
121
Front Wheel Removal
124
Axle Inspection
124
Wheel Bearing Inspection
125
Wheel Rim Inspection
125
Front Wheel Disassembly
125
Brake Drum Inspection
126
Front Wheel Assembly
126
Brake Lining Inspection
127
Brake Panel Disassembly
127
Brake Panel Assembly
127
Front Wheel Installation
128
Front Fork Removal
129
Fork Disassembly
131
Fork Spring Inspection
131
Fork Tube Runout
132
Bottom Case/Seat Pipe Inspection
132
Front Fork Assembly
133
Front Fork Installation
135
Fork Top Bridge Removal
136
Ball Race Disassembly/Assembly
137
Steering Stem Installation
138
Rear Wheel/Brake/Suspension
140
Rear Wheel/Brake/Suspension Specifications
141
Rear Wheel/Brake/Suspension Troubleshooting
142
Rear Wheel Removal
143
Axle Shaft Bend Inspection
143
Rear Wheel Bearing Inspection
144
Rear Wheel Rim Inspection
144
Rear Damper Rubber Inspection
144
Rear Wheel Disassembly
145
Rear Brake Drum Inspection
145
Rear Wheel Assembly
145
Rear Brake Lining Thickness
146
Rear Brake Panel Disassembly
146
Rear Brake Panel Assembly
147
Driven Flange Removal
148
Final Driven Sprocket Inspection
148
Driven Flange Bearing Inspection
149
Driven Flange Disassembly
149
Driven Flange Assembly
150
Driven Flange Installation
150
Rear Wheel Installation
151
Shock Absorber Removal
152
Shock Absorber Disassembly
152
Rear Shock Absorber Spring Free Length
153
Rear Shock Absorber Assembly
153
Rear Shock Absorber Installation
154
Swing Arm Removal
154
Swing Arm Inspection
155
Bushing Replacement
155
Swing Arm Installation
155
Brake Pedal Removal
156
Brake Pedal Installation
156
Turn Signal/Seat/Rear Fender/Muffler
157
Turn Signal Lamp
158
Seat
158
Taillight/Number Plate Blacket
158
Rear Fender a
159
Rear Fender B
159
Muffler
160
Ignition System/Switch/Horn/Lights
161
Ignition System/Switch/Horn/Lights Specifications
162
Charging System Troubleshooting
163
Ignition System Troubleshooting
163
Battery Removal
164
Specific Gravity Test
164
Battery Charging
165
Charging Circuit
167
Performance Test
168
AC Generator Inspection
168
Silicon Rectifier Inspection
169
Resister Inspection
169
Ignition Circuits
170
Spark Plug, Ignition Coil
170
C.D.I. Unit
172
A.C. Generator Inspection
173
Switches/Horn
173
Lighting/Dimmer Switch
174
Horn Switch
175
Turn Signal Switch
175
Front Brake Stoplight Switch
175
Rear Brake Stoplight Switch
176
Neutral Switch
176
Horn
176
Engine Does Not Start or Is Hard to Start
177
Engine Lacks Power
178
Poor Performance at Low and Idle Speeds
179
Poor Performance at High Speed
180
Poor Handling
180
C.D.I. System
182
Operation C.D.I. System
183
Balancer
184
Operating Principle of Balancer
185
New Motorcycle Common Tool List
187

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