Transmission Disassembly; Transmission Inspection; Gears Checking; Bushings Cheking - Honda Motorcycle Service Manual

TRANSMISSION
TRANSMISSION DISASSEMBLY
NOTE
.
Keep track of the disassembled parts (gears, bushings,
washers, and snap rings) by stacking them on a tool or
slipping them onto a piece of wire.
Do not expand the snap ring more than necessary for
removal. To remove a snap ring, expand the snap ring
and pull it off using the gear behind it.
SNAP RINGS
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TRANSMISSION INSPECTION
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Check the following:
Gears:
.
lnspect teeth-for damage or excessive wear. -
lnspect dogs and dog holes-for damage excessive wear.
Measure the gear I.D. (except splined holes and holes
with needle bearings)
clearances
Bushings:
lnspect for wear or damage.
Measure the I.D. and O.D.
Calculate the gear-to-bushing and bushing-to-shaft
Mainshaft, Countershaft
lnspect spline groove and sliding surface for abnormal
wear or damage.
Measure O.D. at the gear sliding areas.
Calculate the gear-to-shaft and shaft-to-bushing clear-
ances.
k.-."
I
13-6
Date of issue: March, 1995
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HONDA MOTOR CO..LTD.