Drive Pulley Assembly/Installation - Honda Motorcycle Service Manual

V-MATIC BELT DRIVE SYSTEM
Check the drive face shaft for wear or damage and replace as
necessary.
Measure the O.D. of the drive face shaft. Replace the shaft if
the service limit is exceeded.
Measure the 1.D. of the drive face. Replace it if the service limit
is exceeded.
If an dust seal is installed, check it for damage and
deterioration. Because defect dust seal causes bad operation
of the movable drive face (the dust seal doesn't slide smoothly
on the face boss), replace it with the new one.
ASSEMBLYIINSTALLATION
WET TYPE:
Pack the inside of the movable dri\
amount of grease, then install the v
NOTE
~e face with tb
veight rollers.
le specifie
MOVABLE DRIVE FACE
DRIVE
FACE SHAFT
DUST SEAL
-
Use only the specified grease in the specified amount or
the clutch operation will be affected.
.
Apply the grease equally over the inside of the pulley
face.
SPECIFIED GREASE (Lithium Based Grease):
Mitsubishi HD-3
Nippon Seklyu Lipanox Deluxe 3
ldemitsu Coronex 3
Sta-Lube MP #3141
Eel-Ray Moly Lube 126 EP#O
SPECIFIED GREASE (WET TYPE)
Install the O-ring
DRY TYPE:
Make sure there is no oil or grease inside of the movable drive
face, then install the weight rollers.
lnstall the ramp plate.
Install the face seal and tighten the bolts to the specified
torque.
NOTE
Take care that the O-ring doesn9 come out from its
/
nroove. with the wet tvoe.
ROLLER O-RING (WET TYPE)
RAMP PLATE
I
O-RING IAsi
(WET TYPE,
I
FACE SEAL
12-8
Date of issue: March, 1995
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HONDA MOTOR CO.,LTD.