Toro Greensmaster eFlex 1021 Service Manual page 154

Disassembling the Handle Assembly
Controls, Wheels, and Accessories : Service and Repairs
Note: Refer to Figure 82,
this procedure.
1. Ensure that the cutting-unit-drive lever is in the D
machine on a level surface, release the clutch bail, engage the service and
parking brake, rotate the key switch to O
the Operator's Manual.
2. Disconnect the battery pack; refer to
Lithium Battery Pack (page
3. Remove the 4 bolts that secures the controls cover to the handle assembly,
and remove the cover from the handle; refer to
4. Remove the 4 bolts that secures the lower handle cover to the handle
assembly, and remove the cover from the handle; refer to
5. Remove the wire harness from bottom controls cover (item 26 in
6. Remove the 2 flange nuts (7) and 2 bolts (33) that secure the bottom controls
cover (26) to the upper receiver weldment (8).
7. Remove the 2 screw and washer assemblies (Item 33 in
secure the bottom controls cover (26) to the upper receiver weldment (8),
and remove the cover from the receiver.
8. Remove the throttle cable (27 in
9. Remove the brake cable; refer to
10. Remove the reel cable; refer to
11. Remove the cutting unit drive lever assembly; refer to
Cutting Unit Drive Lever Assembly (page
12. Remove the brake latch shaft; refer to
(page 6–12).
13. Remove the flange nut (7) and bolt (21)—which function as a throttle arm
stop bolt—from the upper receiver weldment; refer to
14. Remove the nut (Item 20 in
the throttle arm (1) to the handle assembly (3), and remove the arm from
the handle.
15. If necessary, remove the bolt (32) that secures the throttle lever (34) to the
throttle arm (1), and remove the lever from the arm.
16. If necessary, remove the flange bushings (Item 31 in
throttle arm (1).
17. Remove the 4 screws (item 1 in
(4) to the handle assembly.
18. Disconnect the main wire harness from the InfoCenter (2) and key switch (5).
19. Remove the flange nut (Item 7 in
secure the brake lever (6) to the upper receiver weldment (8), and remove
the brake lever from the receiver.
20. If necessary, remove the flange bushings (5), flange nut (13) and bolt (12)
from the brake lever (6).
21. Remove the 2 bolts (11 and 16) that secure the lift assist handle (27) to the
upper receiver weldment (8).
22. Remove the nut (Item 9 in
receiver weldment (8) to the lower handle (19).
23. Disconnect the wire harness from the potentiometer sensor (item 16 in
85) and proximity sensor (18).
24. Remove the upper receiver weldment from the lower handle assembly.
Figure 84, Figure 85,
, and remove the key; refer to
FF
Disconnecting and Connecting the
5–3).
Figure 85).
Removing the Brake Cable (page
Removing the Reel Cable (page
6–10).
Disassembling the Brake Latch Shaft
Figure 84), washer (2) and bolt (30) that secure
Figure 85) that secure the InfoCenter mount
Figure 84, and shoulder screw (4) that
Figure 84) and bolt (29) that secure the upper
Page 6–16
Figure 86, and Figure 87
position, park the
ISENGAGE
Figure 82.
Figure 82.
Figure
Figure 84) that
6–7).
Disassembling the
Figure 85.
Figure 84) from the
Greensmaster
20248SL Rev C
during
84).
6–4).
Figure
® eFlex 1021