Toro Greensmaster eFlex 2120 Series Manuals

Manuals and User Guides for Toro Greensmaster eFlex 2120 Series. We have 4 Toro Greensmaster eFlex 2120 Series manuals available for free PDF download: Service Manual, Operator's Manual

Toro Greensmaster eFlex 2120 Series Service Manual (312 pages)

Brand: Toro | Category: Lawn Mower | Size: 42.1 MB

Table of Contents

7
- Chapter 1 :Safety
  
  10
  - Safety Instructions
    10
    
    Before Operating the Machine
    11
    
    While Operating the Machine
    12
    
    Maintenance and Service
    13
    
    Connecting the Lithium Battery Pack
    14
  - Safety and Instructional Decals
    15
Chapter 2: Specifications and Maintenance

17
Chapter 4 Traction and Reel Drive System

43
- General Information
  44
- Special Tools
  49
  - Modified Socket for Reel Clutch Bearing Collar
    49
  - Spline Insert Tool
    51
- Adjustments
  52
  - Adjusting the Cutting Unit Clip
    52
  - Adjusting the Reel Clutch
    54
- Service and Repairs
  56
  - Reel Drive Belt
    56
  - Reel Drive Assembly
    58
  - Reel Drive Bearing Housing
    61
  - Drum Drive Belt
    63
  - Drum Drive Idler Assembly
    66
  - Traction Drums
    69
  - Differential Assembly
    73
  - Servicing the Differential Assembly
    76
  - Transmission Drive Belt
    80
  - Transmission Idler System
    83
  - Transmission Reel Drive System
    85
  - Removing the Reel Clutch Shaft (Seized Bearing Condition)
    90
  - Transmission Drive System
    92
  - Transmission Drum Drive System
    95
  - Transmission
    98
Chapter 5: Electrical System

101
- General Information
  103
  - Operator's Manuals
    103
  - Electrical Schematics and Diagrams
    103
  - Toro Electronic Controller (TEC)
    104
  - CAN-Bus Communications
    106
  - Connecting the Lithium Battery Pack
    107
- Electrical System Operation
  108
- Lithium Battery Pack Charger Operation (for Models 04042, 04043 and 04046)
  110
  - Start-Up
    111
  - Ramp up
    112
  - Charging
    112
  - Cell Balance
    113
  - Standby
    113
  - Hibernate
    114
  - Charger Fault Codes
    115
- Special Tools
  116
  - Electric Motor Rotor Tool Set
    116
- Infocenter Display
  119
  - Splash Screen
    121
  - Main Information Screen
    122
  - Operator Advisories
    123
  - Main Menu Screen
    125
  - Faults Screen
    126
  - Service Screen
    128
  - Diagnostics Screen
    129
  - Settings Screen
    131
  - About Screen
    132
- Adjustments
  133
  - Parking Brake Latch Switch
    133
  - Traction Switch
    135
  - Reel Engage Switch
    137
- Testing the Electrical Components
  139
  - Fuse Block
    140
  - Lithium Battery Pack Fuse (for Models 04042, 04043, and 04046)
    143
  - Toro Electronic Controller
    145
  - Key Switch
    147
  - Parking Brake Latch Switch
    149
  - Traction Switch
    152
  - Reel Engage Switch
    154
  - EZ Turn Switch
    156
  - EZ Turn Sensor
    158
  - Speed Control Potentiometer
    160
  - Main Contactor
    162
  - CAN-Bus Terminator Resistor
    166
  - Relay (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
    167
  - Electrical Schematic-1800/2100, and 2120 (for Models
    168
- Service and Repairs
  169
  - Electric Motor
    169
  - Servicing the Electric Motor
    171
- Lithium Battery Pack (for Models 04042, 04043, and 04046)
  174
- Samsung Lithium Battery Pack (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
  180
- Samsung Battery Controller (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
  184
- Lithium Battery Pack Charger (for Models 04042, 04043 and 04046)
  188
- Lithium Battery Pack Charger (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
  190
Chapter 6: Chassis and Controls

191
- General Information
  192
  - Connecting the Lithium Battery Pack
    193
- Service and Repairs
  194
  - Handle Assembly
    194
  - Replacing the Brake Cable
    197
  - Replacing the Reel Clutch Cable
    200
  - Traction and Reel Drive Engagement Lever Assembly
    204
  - Kickstand
    208
  - Transport Wheels (Optional)
    211
  - Rail Kit Wheels (Optional)
    214
Table of Contents

215
- Chapter 7: Cutting Unit
  
  216
  - General Information
    216
    
    Cutting Unit Operator's Manual
    216
    
    Supporting the Cutting Unit When Servicing
    216
    
    Connecting the Lithium Battery Pack
    217
    
    Separating the Cutting Unit from the Traction Unit
    218
  - Adjustments
    220
    
    Leveling the Rear Roller
    221
  - Service and Repairs
    222
    
    Backlapping
    222
    
    Bedbar Assembly
    224
    
    Servicing the Bedknife
    227
    
    Servicing the Bedbar Adjuster
    230
    
    Front Roller
    232
    
    Rear Roller
    234
    
    Servicing the Roller
    236
    
    Cutting Unit Assembly
    240
    
    Servicing the Cutting Unit Assembly
    245
    
    Preparing the Reel for Grinding
    248
Table of Contents

249

Toro Greensmaster eFlex 2120 Series Operator's Manual (48 pages)

Traction Unit

Brand: Toro | Category: Tractor | Size: 2.05 MB

Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
4
Setup
7
Installing the Target Plate
8
Preparing the Cutting Unit
8
Unit
8
Installing the Cutting Unit to the Traction
9
Installing the Handle Retainers
9
Adjusting the EZ-Turn Sensor
10
Installing the Transport Wheels
11
Installing the Production-Year Decal
12
Installing the Grass Basket
12
Mounting the Battery Charger on a Wall
13
Breaking in the Machine
13
Product Overview
14
Controls
14
Specifications
18
Attachments/Accessories
18
Before Operation
18
Before Operation Safety
18
Performing Daily Maintenance
18
Setting the Machine to Match Turf Conditions
19
Adjusting the Handle Height
20
Adjusting the Handle Angle
20
Adjusting the Throttle Control
20
Checking the Operation of the Interlock Switches
21
Transporting the Machine to the Job Site
22
During Operation
23
During Operation Safety
23
Starting the Machine
24
Shutting off the Machine
24
Releasing the Transmission
24
Using the Infocenter LCD Display
25
Operating Tips
26
After Operation
28
After Operation Safety
28
Transporting the Machine
29
Maintaining the Lithium Ion Battery Pack
29
Caring for the Battery Pack
29
Understanding the Battery Charger
30
Maintenance
32
Maintenance Safety
32
Recommended Maintenance Schedule(S)
33
Daily Maintenance Checklist
33
Pre-Maintenance Procedures
34
Disconnecting the Battery
34
Lubrication
34
Greasing the Motor Coupler
34
Electrical System Maintenance
35
Electrical System Safety
35
Servicing the Battery Pack
35
Shipping the Battery Pack for Service
35
Disposing of the Battery
35
Maintaining the Battery Charger
35
Replacing Fuses
35
Servicing the Traction Interlock Switch
36
Servicing the Mow Sensor
36
Servicing the Brake-Interlock Switch
37
Brake Maintenance
37
Adjusting the Service/Parking Brake
37
Belt Maintenance
38
Inspecting the Reel Drive Belt
38
Accessing the Transmission Cover Hole
38
Engaging/Disengaging the Transmission-Belt Tensioner
39
Controls System Maintenance
39
Adjusting the Reel Control
39
Cutting Unit Maintenance
40
Blade Safety
40
Cleaning
41
Cleaning the Machine
41
Storage
41
Storage Safety
41
Storing the Machine
41
Battery Storage Requirements
42
Storing the Charger
42
Removing the Machine from Storage
42
Troubleshooting
43

Toro Greensmaster eFlex 2120 Series Operator's Manual (48 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 1.62 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Loose Parts
8
Setup
8
1 Installing the Target Plate

9
2 Preparing the Traction Unit

9
- Unit
  9
3 Installing the Cutting Unit to the Traction

10
4 Installing the Handle Retainers

10
5 Installing the Battery Pack

11
6 Adjusting the EZ-Turn Sensor

14
7 Installing the Transport Wheels

14
8 Installing the Production-Year Decal

15
9 Installing the Grass Basket

16
- Product Overview
  17
  - Controls
    17
    
    Speed Control
    18
    
    Key Switch
    18
  - Specifications
    21
  - Attachments/Accessories
    21
  - Before Operation
    21
    
    Before Operation Safety
    21
    
    Performing Daily Maintenance
    21
    
    Setting the Machine to Match Turf Conditions
    22
    
    Adjusting the Handle Height
    23
    
    Adjusting the Handle Angle
    23
    
    Adjusting the Throttle Control
    23
    
    Checking the Operation of the Interlock Switches
    24
    
    Transporting the Machine to a Job Site
    25
  - During Operation
    25
    
    During Operation Safety
    25
    
    Starting the Machine
    26
    
    Shutting off the Machine
    26
    
    Releasing the Transmission
    26
    
    Using the Infocenter LCD Display
    27
    
    Operating Tips
    29
  - After Operation
    30
    
    After Operation Safety
    30
    
    Transporting the Machine
    30
    
    Maintaining the Lithium Ion Battery Pack
    30
- Maintenance
  32
  - Recommended Maintenance Schedule(S)
    32
    
    Daily Maintenance Checklist
    33
  - Pre-Maintenance Procedures
    34
    
    Maintenance Safety
    34
    
    Disconnecting the Battery
    34
  - Lubrication
    35
    
    Greasing the Motor Coupler
    35
  - Electrical System Maintenance
    35
    
    Electrical System Safety
    35
    
    Servicing the Battery Pack
    35
    
    Shipping the Battery Pack for Service
    35
    
    Replacing Fuses
    36
  - Servicing the Traction Interlock Switch
    36
  - Servicing the Mow Sensor
    37
  - Servicing the Brake-Interlock Switch
    37
- Belt Maintenance
  38
- Brake Maintenance
  38
  - Adjusting the Service/Parking Brake
    38
- Controls System Maintenance
  40
  - Adjusting the Reel Control
    40
- Cleaning
  41
  - Cleaning the Machine
    41
- Storage
  42
  - Storage Safety
    42
  - Storing the Machine
    42
  - Removing the Machine from Storage
    42
10 Breaking in the Machine

16

Toro Greensmaster eFlex 2120 Series Operator's Manual (44 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 2.49 MB

Table of Contents
3
Safety
4
General Safety
4
Preparation
4
Operation
4
Maintenance and Storage
4
Hauling
5
Toro Mower Safety
5
Safety and Instructional Decals
6
Setup
9
Installing the Target Plate
10
Installing the Weight Rod
10
Preparing the Traction Unit
11
Installing the Cutting Unit to the Traction Unit
11
Installing the Handle Retainers
12
Installing the Battery Pack
13
Adjusting the EZ-Turn Sensor
15
Installing the Optional Transport Wheels
16
Installing the Grass Basket
16
Product Overview
17
Controls
18
Specifications
21
Attachments/Accessories
21
Operation
21
Think Safety First
21
Adjusting the Handle Height
22
Adjusting the Handle Angle
22
Adjusting the Throttle Control
22
Turning on the Machine
23
Turning off the Machine
23
Operating the Machine in Transport Mode
23
Preparing the Machine to Mow
23
Operating the Mower
23
Checking the Operation of the Interlock Switches
25
Caring for the Lithium Ion Battery Pack
26
Using the Infocenter LCD Display
27
Releasing the Transmission
29
Setting the Machine to Match Turf Conditions
30
Maintenance
32
Recommended Maintenance Schedule(S)
32
Daily Maintenance Checklist
33
Pre-Maintenance Procedures
34
Disconnecting the Battery
34
Lubrication
34
Greasing the Motor Coupler
34
Electrical System Maintenance
35
Servicing the Battery Pack
35
Shipping the Battery Pack for Service
35
Replacing Fuses
35
Servicing the Traction Interlock Switch
36
Servicing the Mow Sensor
36
Servicing the Brake Interlock Switch
37
Brake Maintenance
37
Adjusting the Service/Parking Brake
37
Belt Maintenance
38
Inspecting the Reel Drive Belt
38
Accessing the Transmission Cover Hole
38
Adjusting the Transmission Belt Tensioner
39
Controls System Maintenance
39
Adjusting the Reel Control
39
Cleaning
40
Cleaning the Machine
40
Storage
41
Storing the Machine
41
Removing the Machine from Storage
41

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro Greensmaster eFlex 2120 Series Manuals

Toro Greensmaster eFlex 2120 Series Service Manual (312 pages)

Table of Contents

Table of Contents

Chapter 1 :Safety

Chapter 2: Specifications and Maintenance

Chapter 3: Troubleshooting

Chapter 4 Traction and Reel Drive System

Chapter 5: Electrical System

Chapter 6: Chassis and Controls

Table of Contents

Chapter 7: Cutting Unit

Table of Contents

Chapter 8 :Beltdrivengroomer

Chapter 9 :Universalgroomer(Optional)

Appendix A

Toro Greensmaster eFlex 2120 Series Operator's Manual (48 pages)

Table of Contents

Toro Greensmaster eFlex 2120 Series Operator's Manual (48 pages)

Table of Contents

1 Installing the Target Plate

2 Preparing the Traction Unit

3 Installing the Cutting Unit to the Traction

4 Installing the Handle Retainers

5 Installing the Battery Pack

6 Adjusting the EZ-Turn Sensor

7 Installing the Transport Wheels

8 Installing the Production-Year Decal

9 Installing the Grass Basket

10 Breaking in the Machine

Toro Greensmaster eFlex 2120 Series Operator's Manual (44 pages)

Table of Contents

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