Toro 04861 Manuals

Manuals and User Guides for Toro 04861. We have 5 Toro 04861 manuals available for free PDF download: Service Manual, Diagnostic Manual, Operator's Manual

Toro 04861 Service Manual (216 pages)

Brand: Toro | Category: Lawn Mower | Size: 27.97 MB

Table of Contents

8
- Chapter 1 :Safety
  
  10
  - Safety Instructions
    10
  - Safety and Instructional Decals
    13
Table of Contents

15
- Chapter 2 :Specificationsandmaintenance
  
  16
Table of Contents

33
- Chapter 3 :Troubleshooting
  
  34
  - GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
    34
    
    Gather Information
    34
    
    Evaluate Potential Causes
    34
    
    Assess Performance
    34
    
    Repair
    34
    
    Solution Confirmation
    34
  - Operator Advisories
    35
  - Machine Faults
    37
  - Battery Charger Error and Fault Codes
    40
  - Electrical System Problems
    41
  - Aftercut Appearance
    43
  - Factors Affecting Grooming
    44
  - Grooming Reel Mechanical Problems
    45
Table of Contents

47
- Chapter 4 :Tractionandreeldrivesystems
  
  48
  - General Information
    48
    
    Disengaging the Drum Drive from Transmission
    48
  - Adjustments
    49
    
    Adjusting the Reel Drive Belt
    49
  - Service and Repairs
    51
    
    Reel Drive Belt
    51
    
    Reel Drive Assembly
    53
    
    Drum Drive Gear Box Assembly
    57
    
    Drum Assembly
    63
    
    Transmission Gear Box Assembly
    67
    
    Differential Assembly
    78
: Electrical System

81
- Chapter 5: Electrical System
  
  81
  - General Information
    82
    
    Operator's Manual
    82
    
    Electrical Schematics and Diagrams
    82
    
    Connecting the Lithium Battery Pack
    83
  - Electrical System Operation
    84
    
    Battery Charging
    84
    
    Start Process
    84
    
    Run Process
    85
    
    CAN-Bus Communications
    86
    
    Toro Electronic Controller (TEC)
    87
    
    Lithium-Ion Battery Controller (BMS)
    88
    
    Infocenter Display
    90
  - Adjustments
    100
    
    Traction Bail Proximity Sensor
    100
  - Testing the Electrical Components
    101
    
    Fuses
    102
    
    CAN Bus
    104
    
    Toro Electronic Controller (TEC)
    106
    
    Lithium-Ion Battery Controller (BMS)
    108
    
    Electric Motor
    110
    
    Key Switch
    111
    
    Throttle Potentiometer and Clutch Bail Potentiometer
    113
    
    Main Contactor
    116
    
    CAN-Bus Terminator Resistor
    119
    
    Relay
    120
  - Service and Repairs
    122
    
    Electric Motor
    122
    
    Servicing the Electric Motor
    124
    
    Lithium-Ion Battery Controller (BMS)
    127
    
    Lithium-Ion Battery Pack
    130
Table of Contents

137
- Chapter 6 :Controls,Wheelsandaccessories
  
  138
  - General Information
    138
    
    Operator's Manual
    138
  - Adjustments
    139
    
    Adjusting the Reel Cable
    139
  - Service and Repairs
    140
    
    Replacing the Brake Cable
    140
    
    Replacing the Reel Cable
    143
    
    Cutting Unit Drive Lever Assembly
    145
    
    Brake Latch Shaft
    147
    
    Handle Assembly
    149
    
    Kickstand
    156
    
    Transport Wheels (Optional)
    158
    
    Rail Kit Wheels (Optional)
    161
    
    Flex Frame Assembly
    162
Table of Contents

165
- Chapter 7 :Dpacuttingunits
  
  166
  - General Information
    166
    
    Cutting Unit Operator's Manual
    166
    
    Supporting the Cutting Unit When Servicing
    166
  - Adjustments
    167
    
    DPA Cutting Unit Characteristics
    167
  - Service and Repairs
    168
    
    Bedbar Assembly
    168
    
    Servicing the Bedbar Adjuster
    172
    
    Bedknife
    174
    
    Reel Assembly
    178
- Chapter 8: Universal Groomer (Optional) (Page
  
  183
  - Roller Assemblies
    186
General Information/Service and Repairs

191
- General Information
  192
  - Installation Instructions
    192
  - Grooming Performance
    192
- Service and Repairs
  193
- The Gear Box Assembly
  194
- Idler Assembly
  203
- Groomer Reel
  205
- The Height Adjuster Assembly
  208
- The Grooming Brush (Optional)
  210
- Electrical Drawing Designations
  212
- Electrical Schematic
  213
- Wire Harness Drawing
  214

Toro 04861 Service Manual (234 pages)

Brand: Toro | Category: Industrial Equipment | Size: 33.91 MB

Table of Contents
10
Safety Instructions
12
Safety and Instructional Decals
15
Specifications
18
Overall Dimensions
18
Traction and Reel Drive Systems
19
Controls, Wheels, and Accessories
19
DPA Cutting Units
19
Universal Groomer
20
Torque Specifications
21
Calculating the Torque Values When Using a Drive-Adapter Wrench
22
Identifying the Fastener
23
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
24
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
25
Other Torque Specifications
26
Conversion Factors
26
Shop Supplies
27
Special Tools
29
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
36
Operator Advisories
37
Machine Faults
39
Battery Charger Error and Fault Codes
42
Electrical System Problems
43
Aftercut Appearance
45
Factors Affecting Grooming
46
Grooming Reel Mechanical Problems
47
General Information
50
Disengaging the Drum Drive from Transmission
50
Adjustments
51
Adjusting the Reel Drive Belt
51
Service and Repairs
53
Reel Drive Belt
53
Reel Drive Assembly
55
Drum Drive Gear Box Assembly
60
Drum Assembly
66
Transmission Gear Box Assembly
70
Differential Assembly
81
General Information
86
Operator's Manual
86
Electrical Schematics and Diagrams
86
Disconnecting and Connecting the Lithium Battery Pack
87
Electrical System Operation
88
Battery Charging
88
Start Process
88
Run Process
89
CAN-Bus Communications
90
Toro Electronic Controller (TEC)
91
Lithium-Ion Battery Controller (BMS)
92
Infocenter Display
94
Adjustments
104
Traction Bail Proximity Sensor
104
Testing the Electrical Components
105
Fuses
106
CAN Bus
108
Toro Electronic Controller (TEC)
110
Lithium-Ion Battery Controller (BMS)
112
Electric Motor
114
Key Switch
115
Throttle Potentiometer and Clutch Bail Potentiometer
117
Main Contactor
120
CAN-Bus Terminator Resistor
122
Relay
123
Service and Repairs
125
Electric Motor
125
Servicing the Electric Motor
127
Lithium-Ion Battery Controller (BMS)
130
Lithium-Ion Battery Pack
133
General Information
140
Operator's Manual
140
Adjustments
141
Adjusting the Reel Cable
141
Service and Repairs
142
Replacing the Brake Cable
142
Replacing the Reel Cable
145
Cutting Unit Drive Lever Assembly
148
Brake Latch Shaft
150
Handle Assembly
152
Kickstand
159
Transport Wheels (Optional)
161
Rail Kit Wheels (Optional)
164
Flex Frame Assembly
165
General Information
168
Cutting Unit Operator's Manual
168
Supporting the Cutting Unit When Servicing
168
Adjustments
169
DPA Cutting Unit Characteristics
169
Leveling the Rear Roller
170
Service and Repairs
172
Bedbar Assembly
172
Servicing the Bedbar Adjuster
176
Bedknife
178
Reel Assembly
184
Roller Assemblies
193
General Information
200
Installation Instructions
200
Service and Repairs
201
Groomer Drive Gearbox
202
Idler Plate
214
Groomer Reel
217
The Height Adjuster Assembly
220
The Height Adjuster Assembly
224
The Grooming Brush (Optional)
227
Electrical Drawing Designations
230
Electrical Schematic
231
Wire Harness Drawing
232

Toro 04861 Operator's Manual (56 pages)

Brand: Toro | Category: Lawn Mower | Size: 4.02 MB

Table of Contents
2
Disclaimers and Regulatory Information
3
Chapter 1: Introduction

4
- Intended Use
  4
- Getting Help
  4
- Manual Conventions
  5
Chapter 2: Safety

6
- General Safety
  6
- Safety and Instructional Decals
  6
Chapter 3: Setup

10
Chapter 4: Product Overview

14
- Controls
  15
- Infocenter Menu Items
  19
- Specifications
  23
- Attachments/Accessories
  24
Chapter 5: Operation

25
- Before Operation
  25
- Before Operation Safety
  25
- Performing Daily Maintenance
  25
- Adjusting the Clip Rate
  26
- During Operation
  26
- During Operation Safety
  26
- Starting the Machine
  28
- Mowing Overview
  28
- Mowing Tips
  28
- Shutting off the Machine
  29
- After Operation
  30
- After Operation Safety
  30
- Operating the Machine after Mowing
  30
- Disengaging the Transmission
  30
- Transporting the Machine
  31
- Installing the Transport Wheels
  31
- Transporting the Machine Using Transport Wheels
  31
- Removing the Transport Wheels
  31
- Hauling the Machine
  32
- Battery Operation
  32
- Battery and Charger Safety
  32
- Transporting the Lithium-Ion Battery
  34
- Caring for the Lithium-Ion Battery
  34
- Using the Lithium-Ion Battery Charger
  36
Chapter 6: Maintenance

39
- Maintenance Safety
  40
- Recommended Maintenance Schedule
  40
- Daily Maintenance Checklist
  41
- Pre-Maintenance Procedures
  42
- Preparing the Machine for Maintenance
  42
- Electrical System Maintenance
  42
- Electrical System Safety
  42
- Servicing the Lithium-Ion Battery
  43
- Battery Disposal
  43
- Maintaining the Battery Charger
  43
- Replacing Fuses
  43
- Controls Maintenance
  44
- Adjusting the Service/Parking Brake
  44
- Drive System Maintenance
  45
- Changing the Transmission Fluid
  45
- Cutting Unit Maintenance
  46
- Blade Safety
  46
- Installing the Cutting Unit
  46
- Removing the Cutting Unit
  47
- Backlapping Information
  48
- Cleaning
  49
- Cleaning the Machine
  49
Chapter 7: Storage

50
- Storage Safety
  50
- Storing the Machine
  50
- Battery Storage Requirements
  50
- Storing the Charger
  51
- Battery Warranty
  52
- The Toro Warranty
  53
- California Proposition 65 Warning Information
  54

Toro 04861 Diagnostic Manual (84 pages)

Brand: Toro | Category: Lawn Mower | Size: 4.68 MB

Reader Comments
3
Revision History
3
Table of Contents
4
Safety
5
Maintenance and Service
5
Avoiding Injury from Lithium-Ion Batteries
5
General Information
7
External Reference Material
7
Toro DIAG Software
7
Abbreviations
7
Glossary
7
General Electrical Diagnostic Information
8
Ground Connection for Troubleshooting
8
Special Tools
8
Inspecting the Wire Harnesses and Component Connector Assemblies
9
Repairing Harness Wire Insulation
9
Testing Electrical Circuits
10
Troubleshooting Intermittent Electrical Faults
11
Infocenter Icons
12
Infocenter Screen Map
13
Frequently Used Procedures
14
Connecting and Disconnecting the Battery
14
Reading Fault Codes
14
Clearing Fault Codes While Using the Machine
15
Clearing the Infocenter Fault Log
15
Preparing for Troubleshooting And/Or Testing
16
Removing the Control Cover
16
Removing the Electric Cover
17
Toro DIAG-Quick Start
18
Replacing a Toro Electronic Controller (TEC)
19
Returning the Machine to Service
20
Fault 1 Internal TEC
22
Fault 2 12Vdc Supply
25
Fault 3 5V Supply
33
Fault 4 Precharge
37
Fault 5 Communication
46
Fault 7 Motor over Temperature
52
Fault 9 Internal Motor
55
Fault 10 Motor Stalled
57
Fault 11 Software Incompatible
60
Fault 13 Internal Battery
61
Fault 15 Software
63
Fault 16 Contactor
68
Fault 17 Throttle Sensor
75
Fault 18 Traction Bail Sensor
80

Toro 04861 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 3.99 MB

Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
4
Setup
6
Adjusting and Installing the Cutting Unit
6
Installing the Transport Wheels
6
Installing the Grass Basket
7
Mounting the Battery Charger on a Wall
8
Product Overview
8
Controls
9
Specifications
11
Attachments/Accessories
11
Before Operation
12
Before Operation Safety
12
Performing Daily Maintenance
12
Adjusting the Clip Rate
12
Adjusting the Reel Speed
12
Adjusting the Handle Height
13
Transporting the Machine to a Job Site
13
Removing the Transport Wheels
13
During Operation
14
During Operation Safety
14
Starting the Machine
15
Using the Infocenter LCD Display
15
Operating Tips
17
Shutting off the Machine
18
After Operation
18
After Operation Safety
18
Operating the Controls after Mowing
19
Transporting the Machine
19
Installing the Transport Wheels
20
Engaging or Disengaging the Transmission
20
Maintaining the Lithium-Ion Battery Pack
21
Caring for the Battery Pack
21
Understanding the Battery Charger
22
Maintenance
24
Maintenance Safety
24
Recommended Maintenance Schedule(S)
24
Daily Maintenance Checklist
25
Pre-Maintenance Procedures
25
Preparing the Machine for Maintenance
25
Electrical System Maintenance
26
Electrical System Safety
26
Servicing the Battery Pack
26
Disposing of the Battery
26
Maintaining the Battery Charger
26
Replacing Fuses
27
Drive System Maintenance
28
Changing the Transmission Fluid
28
Controls System Maintenance
28
Adjusting the Service/Parking Brake
28
Tightening the Handle-Isolation Hardware
29
Cutting Unit Maintenance
30
Blade Safety
30
Installing the Cutting Unit
30
Removing the Cutting Unit
31
Backlapping the Cutting Unit
31
Cleaning
32
Cleaning the Machine
32
Storage
32
Storage Safety
32
Storing the Machine
32
Battery Storage Requirements
32
Storing the Charger
33
Troubleshooting
34

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro 04861 Manuals

Toro 04861 Service Manual (216 pages)

Table of Contents

Table of Contents

Chapter 1 :Safety

Table of Contents

Chapter 2 :Specificationsandmaintenance

Table of Contents

Chapter 3 :Troubleshooting

Table of Contents

Chapter 4 :Tractionandreeldrivesystems

: Electrical System

Chapter 5: Electrical System

Table of Contents

Chapter 6 :Controls,Wheelsandaccessories

Table of Contents

Chapter 7 :Dpacuttingunits

Chapter 8: Universal Groomer (Optional) (Page

General Information/Service and Repairs

Toro 04861 Service Manual (234 pages)

Table of Contents

Toro 04861 Operator's Manual (56 pages)

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Setup

Chapter 4: Product Overview

Chapter 5: Operation

Chapter 6: Maintenance

Chapter 7: Storage

Toro 04861 Diagnostic Manual (84 pages)

Table of Contents

Toro 04861 Operator's Manual (40 pages)

Table of Contents

Related Products

Toro Categories